The Singleton Bypass is a $700 million project jointly managed by the Commonwealth and the NSW State Government. The New England Highway carries approximately 26,000 vehicles daily, including over 3,700 heavy vehicles. The bypass will alleviate traffic congestion by circumventing five sets of traffic lights in Singleton's CBD. When finished, it is expected to improve travel times, freight efficiency and safety for local and interstate motorists.

RUD Solutions

RUD supplied Philipp Cast-in Lifting Hoops for the bridge girders, which are a safe and efficient solution for lifting heavy prestressed units such as beams, decks, and girders. The cast in lifting hoops have a fully engineered design and are Working Load Limit (WLL) colour-coded for easy visual checks. They eliminate the need for specialist lifting clutches or equipment, making them simple to use and a more efficient method for large precast elements.

RUD has a team of design engineers to tailor lift designs to specific projects, with a focus on simple installation and safe and efficient final installation, including consideration for temporary works.

RESULTING BENEFITS

Lifting Hoops

• Safer to use
• Can be inspected easily (no cover/sheath compared to strand lifters)
• Easy to install
• No heavy and awkward lifting clutches required
• Minimal lead time
• Easy to handle

Testimonial

"When you are casting 100T concrete girders, there is little margin for error, and big savings can be generated if cost-effective solutions are provided. The benefit of engaging RUD was reflected in the fact that all girders were installed on time and without incident. I could call RUD anytime and they were at my disposal if there were onsite changes or questions.

Getting RUD involved early in the design phase assisted in the optimisation of walkways and produced savings on consumables. RUD are very pragmatic in their recommendations and utilise their extensive experience to problem-solve issues ahead of time.

As a business, we could not have been more impressed with Matt and the team. The advantage RUD provides is a solution-focused engineering team with a quick turnaround time".

Will Howson
Project Manager
Australian Precast Solutions

Do you want more information on infrastructure solutions? Call us on 07 3809 1300 or email us.

Article copyright to RUD Australia. Pictures are used from Transport for NSW. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

When it comes to lifting chains and rigging equipment, every second counts. Traditional shackles, bolts, nuts and cotter pins are reliable but time-consuming. Parts can be lost, tools are required, the wrong assembly risks safety and frequent handling leads to wear. 

Enter the RUD CCS FASTLOX, a transformative innovation from RUD designed to eliminate many of those pain points in one go. Helping crews who rely on RUD lifting equipment, RUD chains and RUD lifting lugs to work faster, safer and smarter.

What is CCS FASTLOX?

The CCS FASTLOX is a clickable clevis shackle designed for ease of use in industrial lifting and rigging applications.

The key features include:

• Tool-free mounting and dismounting: No more bolts, nuts or cotter pins to handle
• Audible “click” noise: Confirms the pin is fixed correctly
• Automatic locking mechanism: Ensures the connection is secure every time
• Integrated RFID transponder: Simplifies inspection documentation and traceability across all RUD lifting points

What Sets CCS FASTLOX Apart?

The CCS-FASTLOX stands out for its speed, safety, and simplicity; redefining the lifting and rigging process while upholding RUD’s reputation for reliability in demanding industries

Real Time Savings
Traditional shackles require tools and multiple steps, slowing operations. The CCS-FASTLOX cuts down mounting and dismounting time by up to 80%, enabling more lifts in less time and delivering significant efficiency gains across projects

Enhanced Safety
With no manual bolting needed, the built-in locking mechanism removes the risk of incorrect assembly. An audible click confirms secure engagement, eliminating issues like missing cotter pins or loose bolts and ensuring a safe, consistent connection every time

Durability and Versatility
Engineered for harsh conditions, the CCS-FASTLOX is ideal for direct chain connections, lifting beams, and spreader bars. Available in Grade 100 (VIP) and Grade 120 (ICE) materials, it combines strength, flexibility, and innovation to offer a superior alternative to traditional hooks

Digital Integration with RFID
Each unit includes an RFID transponder for instant, contactless identification during inspections. This simplifies compliance, reduces paperwork, and provides quick access to digital records, enhancing traceability and maintenance efficiency

Perfect for a Wide Range of Industries

Whether operating cranes on a construction site, managing offshore lifting gear, or coordinating warehouse logistics, the CCS-FASTLOX delivers tangible benefits.

It is ideal for industries where:

• Lifting chains must be mounted and removed regularly
• Safety standards require detailed inspection and documentation
• Tool access is limited (offshore, high-rise, confined spaces)
• Time pressures make traditional rigging impractical
• Flexibility is required across different lifting configurations

From mining and manufacturing to infrastructure and logistics, the CCS-FASTLOX helps crews get to work faster, while maintaining the world-class safety and performance expected from RUD.

For teams already using RUD lifting points, RUD eye bolts, or pinky lifting lugs, this next-generation shackle represents the future of safe, efficient and traceable lifting operations.

Do You Want More Information on the CCS-FASTLOX? Call us on 07 3809 1300 or email us.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

Selecting the proper chain is critical for safe lifting operations. Remove the guesswork of choosing the right chain length and components with the Australian RUD Sling Configurator, which helps you select the best RUD Grade-100 and Grade-120 chains for your requirements.

Configuring lifting chains does not have to be time-consuming or complicated. Traditionally, this involved multiple decisions such as selecting the chain grade, lifting angles, end components and load requirements. It also required manually cross-referencing charts, part numbers and technical specs.

But with the NEW RUD Sling Configurator, you can design, configure and create the proper chain sling for any lifting application. And in only six easy steps. So, whether you are an engineer wanting to do a lift plan, a rigging specialist or a lifting equipment supplier, the RUD online tool makes it faster and easier with a step-by-step process that ensures your final setup is safe and optimised for your specific lifting needs.

What You Can Do with the Sling Configurator?

Build your chain sling in 6 simple steps
Walk through a guided process from start to finish, selecting your suspension parameters and elements, shortening elements and intermediate parts

Choose between VIP-100 and ICE-120 chain systems
The Sling Configurator includes both VIP Grade-100 and ICE Grade-120. Each grade has its advantages depending on your application, from high-strength lifting to cold-temperature performance

Select compatible components
View and compare a full range of chain slings, hooks, links and connectors

Get expert lifting tips and product information
Every step includes suggestions and best practices that are built into the process, so you know what you are selecting every time

Visualise with a live 3D model
Watch your configuration come to life as a 3D render to ensure it is exactly what you require

Download CAD files and PDFs
Export your design for documentation, lift plans or to share with your team for discussion

Send your configuration to RUD
You can finalise your design and email it directly to the RUD Australia team for fast, accurate quoting and further support if required

What Are the Benefits?

• Saves time and improves accuracy
• Visual clarity for decision making
• Choose the right parts with confidence
• Integration into project planning and lift plans
• Share your design with your team or with RUD

Try the Sling Configurator Today

Click here to access the Sling Configurator - https://configuration.au.rud.com/ 

If you want more details of our lifting and lashing solutions, email us or call us on 07 3809 1300.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

The Australian cement manufacturing industry relies heavily on efficient material handling for its complex processes, from raw material extraction to the final product. This article explores the crucial role of material conveying equipment in enhancing productivity, safety, and sustainability within Australian cement plants and highlights RUD Australia's tailored solutions.

Cement extraction is a complex process that requires efficient management of various raw materials. Given the logistics of manufacturing and the sheer volume and weight involved, material handling equipment is an essential component in any cement plant.

Since material handling equipment is used throughout the cement process, from extracting limestone to moving bulk clinker, proper use can enhance productivity and simplify operations.

As an innovative technological trendsetter, RUD provides a range of material handling solutions and equipment that can withstand the challenging conditions of the cement industry.

Significance of Material Handling Equipment in Cement Production:

Material conveying requires the safe and efficient transportation of raw materials (mainly limestone, gypsum, and fly ash) and bulk products (clinker). The right equipment can ensure safety, decrease downtime and ensure compliance with environmental and industrial standards.

Types of Material Handling Equipment for Cement Production

Bucket Elevators

Bucket Elevators transport bulk materials vertically, such as powdered lime scale or clinker. They also transfer, lift, convey, and store materials between different levels using less space and a large volume. Based on the application, a suitable (Chain or Belt) bucket elevator can be selected.

Benefits of Bucket Elevators:

• They can move bulk material vertically
• They keep the materials moving between the phases of production
• They are suitable for both powdery and fine granular material

Drag Chain Conveyors

Drag Chain Conveyors can transport a wide range of bulk materials. Their operation is based on the continuous movement of a chain placed in a rectangular section steel trough with a dust cover, coupled to a drive gear and sprockets/wheels. Although the material is usually dragged along the bottom of the trough by the lower section of the chain, it is also possible to convey material in the upper part. The drag chain conveyors from RUD are high quality, with sturdy construction, simple to set up for easy maintenance and reliable.

Benefits of Drag Chain Conveyors:

• Built to withstand heavy loads and rigorous operating conditions
• Can be tailored to specific application requirements, ensuring optimal performance
• Optimised power consumption to reduce operational costs
• Come with a closed dust dust-free operation which reduces pollution

Surface Feeders

Surface Feeders or Chain-Driven Belt Feeders are rubber belted pan feeders specially designed to convey materials discharged by trucks. These conveyors can receive a wide range of bulk materials, minimise spillage, and are suitable for quarries and terminals. They are available as a fixed or mobile option with dust covers.

Benefits of Surface Feeders:

• Can receive a rapid flow of material from tippers or trucks and convey them to a hauling and processing plant with a controlled and adjustable flow rate
• Since they only require a small ramp for the trucks, they are a lower investment compared to traditional feeders

Apron Feeders

Apron feeders consist of a chain equipped with interconnected pans moving at a controlled speed. They transport bulk materials like limestone, clay, and gypsum from storage bins or hoppers to crushers or other processes. Apron feeders are ideal for transporting large-sized, abrasive, and sticky materials, ensuring a steady and regulated flow of material throughout the production line.

Benefits of Apron Feeders:

• Apron feeders are built to withstand harsh conditions and heavy loads, ensuring long-lasting performance and minimal downtime
• They can handle a wide range of materials, including different particle sizes and moisture content
• Apron feeders provide precise control over the material flow rate, preventing bottlenecks and optimising production processes

Tips to Make Material Handling More Efficient in Cement Plants:

If your business involves large material handling equipment fitted with sensors, control systems, and automation technology, it may be possible to automate and operate the system ‘hands-off’, reducing labour costs while keeping production efficient. Modern bulk material handling equipment is designed to be energy-efficient, using electricity instead of fossil fuels.

Conclusion:

Effective material handling is crucial for the efficiency and success of cement manufacturing plants. RUD Australia can implement ideal bulk material handling solutions that facilitate production workflows, reduce operational costs, and improve safety levels.

As the cement manufacturing industry continues to grow and adapt in response to industry demands, there is a need to upgrade material handling equipment and improve the use of industrial material handling tools. Effective processing procedures are critical for efficient production which meets the standards required for safety and quality. From robust bucket elevators to reliable conveyor belt scrapers, RUD Australia offers innovative solutions that drive efficiency and sustainability.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.