RUD’s vertically integrated German manufacturing process combines precision engineering, advanced production technology and full traceability to deliver safer, high-performance lifting and lashing equipment for demanding industries. From the RUD VWBG load ring through to digitally traceable lifting solutions, RUD continues to support the Australian industry with reliable engineered lifting solutions built for long-term durability.

Made in Germany remains a globally recognised benchmark for engineering quality, reliability and technical expertise. In industries such as mining, transport, manufacturing, defence and infrastructure, companies prioritise safety, durability and long-term performance when selecting equipment and industrial lifting equipment.

At RUD, German manufacturing remains central to the production of lifting and lashing equipment, conveyor and drive technologies and tyre protection chains. Despite ongoing global manufacturing pressures, including rising operating costs, labour shortages and low-cost competition, RUD continues to invest in local manufacturing and engineering expertise at its headquarters in Aalen, Germany. This commitment supports the production of German-engineered lifting equipment designed for demanding industrial environments.

A Manufacturing Process Built Around Quality Control

German manufacturing is recognised worldwide for precision engineering, structured processes and consistent product performance. RUD supports these standards through a high level of vertical integration manufacturing, controlling key production stages internally rather than outsourcing them across multiple suppliers. Approved German manufacturers supply semi-finished components, which RUD then machines, assembles, tests and coats within its own facilities.

This approach maintains close control over material quality, machining accuracy and full product traceability throughout the supply chain. In lifting applications exposed to high dynamic loads and harsh operating conditions, this level of control is critical for engineered lifting solutions used across mining, infrastructure and heavy industry.

Engineering Expertise and Skilled Manufacturing

RUD combines advanced manufacturing technology with highly skilled engineering and production teams. Automated CNC machining, forging and heat treatment systems work alongside hands-on technical expertise, with specialists overseeing every stage of production.

This combination of modern equipment and practical knowledge supports tight tolerances, repeatable output and reliable product performance to meet strict operational standards across a range of industrial environments. The result is German engineered lifting equipment built for reliability, durability and long service life.

VWBG Load Rings - An Example of German Manufacturing Standards

The production of a RUD VWBG load ring demonstrates the precision and manufacturing control used throughout the entire process. The RUD VWBG load ring supports the safe lifting, rotating and turning of loads while reducing shock loading during operation, making it a trusted solution for heavy lifting safety equipment applications.

Production begins with high-grade steel sourced from approved German suppliers, including forged blanks manufactured in-house. RUD applies strict material specifications to achieve the required strength, fatigue resistance and durability before machining starts.

After forging, CNC turning and milling processes create the final threads, bearing surfaces and functional interfaces. Throughout machining, technicians conduct inspections to verify compliance with tight tolerance requirements.

RUD then forms the suspension link from a heated steel bar using induction heating and hydraulic forming equipment. Resistance and flash butt welding join the ends, producing strong and consistent welds capable of withstanding repeated load cycles in demanding environments.

Heat Treatment, Testing and Surface Protection

After forming and welding, components undergo heat treatment to achieve the required mechanical properties and Working Load Limit (WLL). RUD proof tests each suspension link at loads exceeding its rated WLL before conducting detailed inspections for defects and surface discontinuities.

Once approved, the components receive RUD’s distinctive pink powder coating through an electrostatic coating process and controlled oven curing. The coating provides long-term corrosion resistance and wear protection in demanding industrial environments where lifting and lashing equipment must perform consistently under harsh conditions.

Digital Traceability and Final Assembly

Final assembly of the VWBG includes integration of all mechanical components, including an RFID transponder that provides each load ring with a unique digital identity. Users can access product data, inspection records and lifting equipment traceability information using RUD apps such as the BUDDYtron.

This system simplifies product identification, inspection tracking and asset traceability, helping improve maintenance planning and operational safety.

Supporting Australian Industry with Proven Manufacturing Standards

For Australian industries operating in mining, heavy transport, defence and infrastructure, product reliability is a critical factor in safe and efficient operations. Equipment manufactured under strict engineering control supports reduced operational risk, improved service life and compliance with relevant Australian standards.

RUD Australia continues this German manufacturing legacy through its state-of-the-art production facility in Brisbane, supplying industrial lifting equipment Australia industries rely on for safety, durability and operational performance.

Summary

Made in Germany continues to represent precision engineering, controlled manufacturing processes and long-term reliability. At RUD, these principles guide every stage of production, from steel selection and forging through to machining, heat treatment, coating and digital traceability.

The result is lifting and lashing equipment designed to deliver consistent performance, safety and durability in demanding industrial environments. Through advanced manufacturing, vertical integration manufacturing and proven engineering expertise, RUD continues to deliver engineered lifting solutions trusted across the global industry.

In 2026, RUD Germany was recognised as “Company of the Year” in the metal industry category.

If you want more details of our German-made solutions, email us or call us on 07 3809 1300.

Article rewritten from RUD Germany, which can be read here. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

RUD will display the TECDOS MSB (Multi Station Bench) at the Nonnenmann booth at the Molding Expo in Stuttgart from 6 to 9 May 2025. Nonnenmann is a reputable provider of mould solutions, and the Moulding Expo serves as a key gathering for companies across the tool, modelling, and mould-making industries.

Designed as an all-in-one solution, the TECDOS MSB simplifies the maintenance process for tools and moulds.

"This is brand new to the market: a single device capable of performing all the crucial steps in handling moulds and tools weighing up to 2.5 tonnes - including opening, turning, maintenance, and testing. While similar comprehensive solutions have existed, they were previously only available for heavy-weight categories," explains Anne Kühling, Product Manager for Conveyor and Drive Systems at RUD. "The new MSB station fills this gap, catering specifically to lighter, more compact tools and moulds."

All-in-One Tool Handling

The RUD TECDOS MSB maintenance station is based on the robust RUD TECDOS TMB industrial workbench, featuring an integrated turning table (120 x 80 cm). This design ensures that the tools are safe and ergonomic, turning up to a 2.5-tonne capacity, achievable with just a standard cordless screwdriver. Adding an opening function and a testing device transforms it into a comprehensive, all-in-one maintenance station. T-slot rails attached to one side of the tool turner securely hold the tool halves during manipulation.

A pneumatically supported plate allows operators to move moulds and tools weighing up to 2.5 tonnes easily and safely at the push of a button, enabling direct processing on the maintenance station. "The air cushion significantly facilitates the often-challenging initial opening of tools and moulds. Furthermore, the optional hydraulic unit for ejector tests allows even tool assemblies with backpressure pins to be opened," explains Jochen Schwegler, Application Technology Consultant at Nonnenmann GmbH, RUD's development and sales partner for the new station.

Streamlined Testing and Quality Control

The compact unit integrates easily into any factory or workshop. "Our experience and market feedback indicate that, due to time constraints, many moulds are installed directly into the machine without prior testing. If malfunctions occur later, for example, blocked temperature control channels, the entire mould must be removed for repair. This results in significant downtime and costs," emphasises Anne Kühling.

To prevent costly interruptions in injection moulding operations, the RUD TECDOS MSB allows operators to perform essential checks easily and quickly. This includes conducting ejector tests and leak tests of the temperature control channels directly on the station before machine installation.

Increased Occupational Safety and Ergonomics

Operating the TECDOS MSB is both ergonomic and safe, facilitating work practices that are compliant with stringent Work Health and Safety (WHS) regulations. "Dragging heavy loads across the factory floor with a crane or pulling them manually at awkward angles is not only unsafe but also contravenes fundamental WHS principles and safe work procedures," says Kühling. The RUD TECDOS MSB provides a safer alternative, reducing reliance on cranes, ropes, and potentially hazardous manual methods like using chisels for separation.

Broad Product Portfolio

The RUD TECDOS MSB maintenance station is the fifth significant development from RUD in mould handling within just a few years. "This rapid innovation highlights the considerable industry need for process optimisation and enhanced occupational safety, particularly in injection moulding," Kühling emphasises. The current TECDOS range includes the TECDOS Tool Mover, the TECDOS TSB and the TECDOS TSB for the mould handling industry.

References:

• Original article credit to K-Aktuell - https://www.k-aktuell.de/technologie/rud-komfortable-werkzeugwartung-520501/
• K-PROFI International English magazine - https://www.k-aktuell.de/magazine/k-profi-international/

The article has been rewritten in English from the original German article. Copyright to RUD and K-Profi Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

"A chain is only as strong as its weakest link."

The reliability and safety of our products are central to our business. Our quality commitment is reflected in our integrated QM / UM-System, which ensures all RUD employees comply with the high quality and environmental standards set by us.

Quality and environmental protection.

1953 marked a turning point in the history of the hoist industry when RUD became the first company to receive the H stamp for high-strength chains. The H stamp, which symbolises quality and safety, has revolutionised the world of lifting and lashing. RUD is the first manufacturer of new quality grades and carries the H1-stamp for Grade 60, Grade 80 and Grade 100. Seven decades later, RUD is still at the forefront of innovation.

Watch the new video, which looks at the stamp's origins and its role in quality and safety.