A load restraint system is essential for safely securing freight on heavy vehicles and preventing possible accidents or hazards during transit. Load restraint systems comprise various methods and equipment, such as friction matting, pallets, shrink wrapping, edge protectors, and securing straps or chains. Proper load restraint ensures compliance with safety regulations, protects assets, and enhances transport efficiency.

In Australia, the National Heavy Vehicle Regulator (NHVR) plays a crucial role in regulating heavy vehicles with GVM over 4.5 tonnes through the Heavy Vehicle National Law (HVNL - Qld). It also publishes the Load Restraint Guide, a comprehensive resource that sets the standard for best-practice restraint systems. This article is based on the NHVR guidelines and our recommended RUD products to secure loads.

Why do we need Load Restraint?

A robust load restraint system is crucial for:

• Safety: Prevents accidents by keeping loads stable
• Compliance: Meets the HVNL loading requirements
• Asset Protection: Reduces damage to cargo and infrastructure
• Efficiency: Streamlines loading and unloading processes

Designing a Load Restraint System

The Load Restraint Guide provides recommendations for standard freight, offering a reassuring support system for operators. Professional engineering guidance is crucial in designing a suitable load restraint system for complex loads.

Note: Also read the NHVR Loading Plans, which recommend how loads should be packed and positioned and the minimum requirements to safely restrain the load for transit by road.

Key Elements of a Load Restraint System

When developing a load restraint system, follow the below steps to prevent accidents, keep your team safe, and ensure compliance with HVNL loading requirements.

1. Safety Procedures

• Establish documented procedures and loading plans
• Train drivers and loaders
• Implement exclusion zones and clear communication protocols
• Conduct regular safety reviews

2. Load Assessment

• Evaluate mass, dimensions, centre of gravity, fragility, friction, and packaging
• Use scales or manufacturer specifications to verify load weight

3. Vehicle Selection

• Ensure the vehicle has adequate capacity and securing points
• Choose stable vehicles, especially for high-centre-of-gravity loads

RUD offers a wide selection of Lashing Systems, including lashing points for trucks and trailers. These include the L-VLBG Bolt-On Lashing Ring, the L-ABA Weld-On Lashing Point, and the LPW Weld-On Lashing Point, each designed to meet specific load restraint needs.

4. Restraint Equipment Inspection

• Check vehicle structures and restraint gear for wear and tear
• Use rated and regularly inspected equipment

5. Restraint Methods

• Choose between tie-down or direct restraint methods or a combination of both
• Seek professional assessment if unsure

RUD has a team of engineers to assist in designing and specifying the correct load restraint system  

6. Load Positioning

• Position loads centrally and distributes weight evenly
• Avoid dangerous projections

7. Load Stability

• Use rigid structures, strapping, and properly tensioned lashings
• Exercise caution when turning or braking with high-centre-of-gravity loads

RUD has a range of Lashing Systems, for increased safety and reliability

8. Securing the Load

• Apply adequate restraints to withstand transport forces
• Add extra restraints if in doubt

9. Driving Adjustments

• Adapt driving style based on load type and positioning
• Avoid sudden movements and be mindful of vehicle dimensions

10. Regular Load Checks

• Inspect load security periodically during transit
• Adjust restraints as needed, especially for loose materials

How can RUD help?

RUD ICE Chains and RUD Tensioners, such as the ICE-CURT-GAKO Tensioner with a magnetic locking device, help to secure your load safely. All RUD high-quality lashing and load securing systems are designed for superior load restraint, ensuring your cargo remains secure and preventing any slippage or movement in transit.

Every load is different, and a one-stop approach does not work. Planning a tailored restraint approach is critical to ensure safety, compliance, and efficiency. By following best practices and regularly inspecting the load restraint system, drivers and operators can prevent accidents and ensure smooth transportation.

RUD will exhibit at the 2025 Brisbane Truck Show at the Brisbane Convention Centre between 15-18 May 2025, showcasing load restraint solutions and heavy vehicle hoists. Do you want free tickets to the Truck Show? Click here to fill out a form to enter the draw to win FREE tickets.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.