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Modern sewage treatment plants place extreme demands on mechanical drive systems and selecting the right drive technology is critical to achieving reliable, continuous operation in clarifiers, grit chambers and grease removal systems.

Modern sewage treatment plants operate in some of the harshest mechanical environments. Constant moisture, abrasive solids, corrosive gases and variable loads place extreme demands on drive systems used in clarifiers, sand traps and grease filter separators. Reliable, purpose-built drive technology is critical to ensuring stable and continuous plant operation. RUD’s TECDOS Drive Technology has been developed specifically to meet these challenges in sewage and wastewater treatment applications.

The Role of Drive Technology in Clarifiers

Clarifiers are large settling tanks that use gravity to separate solids from liquids. They include large scraper bridges that rotate continuously to collect settled sludge and move it into collection hoppers. Surface skimmers remove floating scum from the water surface.

The drive system powering this slow moving, high torque mechanism must operate with minimal vibration in outdoor installations exposed to sun, rain and dust.

TECDOS drive systems utilise high-performance round steel chains as the primary transmission mechanism, replacing conventional gear racks or friction-based drives. The chain based technology ensures consistent power transfer, calibrated movement and superior resistance to shock loads. The fixed head PI-GAMMA drive configuration ensures smooth and stable operation of scraper bridges under varying load conditions, contributing to longer service life and reduced operational disruptions.

Unlike traditional open gear drives, TECDOS components are designed with weatherproof construction and corrosion resistant materials, ensuring trouble free operation in permanently wet and chemical environments. This makes TECDOS ideal for circular and rectangular clarifiers in council sewage and industrial wastewater plants.

TECDOS® Systems

At the core of every TECDOS solution is a quenched and tempered round steel chain. RUD chains are engineered for exceptional dynamic strength and wear resistance, offering long service life in heavy duty drive applications.

Each chain is traceable through standard 3.1 inspection certificates, supporting material quality assurance and process safety compliance.

TECDOS systems are supported by engineered components designed for strength, alignment and serviceability, including:

This modular TECDOS drive system can be adapted for both new installations and retrofit projects in existing sewage treatment plants.

Benefits of TECDOS Drives in Clarifiers

The key advantages of TECDOS technology in clarifier applications include:

Applications in Sand Traps (Grit Chambers)

Sand traps, also known as grit chambers, are designed to remove heavy inorganic particles such as sand, gravel and small stones from incoming wastewater. These highly abrasive materials cause rapid wear in conventional mechanical drives.

TECDOS OMEGA drive systems are well suited for grit removal equipment. With a chain loop angle of up to 180 degrees and options for fixed or mobile drive arrangements, the system delivers reliable power even under high resistance load conditions. This delivers efficient grit removal, protects downstream equipment and reduces overall plant lifecycle costs.

Advantages for Grease Filters and Scum Removal Systems

Grease filters and scum removal mechanisms primarily handle floating fats, oils and grease (FOG). These substances are sticky, chemically aggressive and difficult for conventional drive components. TECDOS drives eliminate many slip and corrosion related problems through a chain based positive drive principle. Because power is transmitted mechanically via high strength steel chains rather than friction-based systems, performance remains stable even when exposed to oily and greasy residues.

This reliability enhances overall process stability and enables treatment plants to maintain compliance with discharge regulations.

TECDOS Advantages for Treatment Plant Operators

Beyond individual applications, TECDOS drive technology supports broader operational goals of modern sewage treatment plants:

The ability to deliver complete system solutions, including motors and customised mounting arrangements, simplifies project engineering and installation.

Why Chain-Based Drives Are Replacing Traditional Systems

Traditional clarifier and scraper bridge drives have often relied on rack-and-pinion systems or friction wheels. While these solutions can be effective under ideal conditions, they are vulnerable to accelerated wear, slippage and misalignment in real world wastewater environments.

TECDOS round steel chain drives provide positive mechanical engagement with proven, long-term performance. This is particularly critical in large diameter clarifiers, where uniform power distribution and high reliability are essential for process efficiency.

The Final Word

TECDOS Drive Technology is a modern, purpose-built solution for the mechanical challenges of sewage treatment plants. When used in clarifiers, sand traps and grease filters, the system delivers high torque capacity, superior resistance to wear and corrosion and outstanding operational reliability.

By combining high performance round steel chains with robust, modular drive systems such as PI-GAMMA and OMEGA, TECDOS enables improved system uptime, reduced maintenance costs and stable, predictable process performance.

Do you want more information on our drive technology solutions? Call us on 07 3809 1300 or email us.

This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.

The RUD ACP-TURNADO lifting point eliminates dangerous shock loads caused by standard shackles jamming during rotation. By featuring a unique spring-loaded mechanism that automatically aligns with the direction of force, it ensures smoother, safer handling and protects expensive equipment from damage.

In the injection moulding sector, particularly within the automotive supply chain, handling heavy moulds is a daily operational critical task. Activities such as lifting, rotating and opening these moulds carry inherent safety risks. Moreover, given the urgency of automotive production schedules, even minor delays or mishaps can have serious consequences.

Every mould must be lifted in and out of the injection-moulding machine with precision. Tight schedules mean that delays in tool handling can disrupt production lines, potentially incurring penalties from vehicle manufacturers. Consequently, safe and efficient handling is essential, not only for productivity but for the protection of workers and equipment.

Sudden Loads and Stress Points

When moulds are turned while suspended, the lifting system is often subjected to "shock loads." These occur when standard lifting points become stuck in a 90-degree position during the turn. As the lifting point snaps back into alignment with the direction of the force, the load shifts abruptly, placing immense strain on the bolts, shackles and crane components.

These sudden movements can cause:

Maintaining efficiency under time pressure while reducing these risks and ensuring safety remains one of the biggest challenges in tool handling.

Enter A Smarter Lifting Solution - ACP-TURNADO

To eliminate these risks, RUD developed the ACP-TURNADO, an advanced lifting point designed to prevent shock loads and unintentional load drops.

The core innovation of the ACP-TURNADO is a unique spring-loaded mechanism that ensures the shackle automatically aligns in the direction of the pull. This means it cannot get stuck in the dangerous 90-degree “worst-case” position. The result is smoother lifting and rotating, without sudden impacts or excessive shear forces.

Key Features of the ACP-TURNADO

All ACP-TURNADO variants also include wear indicators for easy inspection. From size M36, they also include torque and load data on the bushing, as well as angle markings for quick alignment checks.

Lifting and Lashing

The ACP-Turnado is not limited only to lifting. It can also be used as a lashing point for securing loads during transport or between production and storage. Its automatic alignment in the pulling direction helps maintain correct load restraint.

Safety Note: A lifting point used for lashing (Safety Factor 2:1) must not be reused for lifting (Safety Factor 4:1).

This dual functionality makes the ACP-Turnado particularly valuable in injection-moulding environments where moulds are frequently moved between production, maintenance and storage areas.

Smarter and Connected Handling

RUD offers digital tools to make lifting operations safer and more efficient. ACP-TURNADO lifting points include integrated RFID transponders. This allows users to instantly access manuals, inspection records and technical data sheets, streamlining compliance and maintenance.

Safe and Efficient

The ACP-Turnado is more than a lifting or lashing point - it’s a safety engineered system for modern manufacturing. By combining automatic alignment, robust construction and digital traceability, it helps automotive and industrial operators to:

In demanding environments like injection moulding, the ACP-Turnado delivers the reliability and safety required to keep production moving efficiently and without compromise.

Do you want more information on our lifting solutions? Call us on 07 3809 1300 or email us.

Original article in German by Fabian Bihlmaier, Product Manager Lifting, RUD Group in Kuhn Fachmedien. English article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

The Singleton Bypass is a $700 million project jointly managed by the Commonwealth and the NSW State Government. The New England Highway carries approximately 26,000 vehicles daily, including over 3,700 heavy vehicles. The bypass will alleviate traffic congestion by circumventing five sets of traffic lights in Singleton's CBD. When finished, it is expected to improve travel times, freight efficiency and safety for local and interstate motorists.

RUD Solutions

RUD supplied Philipp Cast-in Lifting Hoops for the bridge girders, which are a safe and efficient solution for lifting heavy prestressed units such as beams, decks, and girders. The cast in lifting hoops have a fully engineered design and are Working Load Limit (WLL) colour-coded for easy visual checks. They eliminate the need for specialist lifting clutches or equipment, making them simple to use and a more efficient method for large precast elements.

RUD has a team of design engineers to tailor lift designs to specific projects, with a focus on simple installation and safe and efficient final installation, including consideration for temporary works.

RESULTING BENEFITS

Lifting Hoops

Testimonial

"When you are casting 100T concrete girders, there is little margin for error, and big savings can be generated if cost-effective solutions are provided. The benefit of engaging RUD was reflected in the fact that all girders were installed on time and without incident. I could call RUD anytime and they were at my disposal if there were onsite changes or questions.

Getting RUD involved early in the design phase assisted in the optimisation of walkways and produced savings on consumables. RUD are very pragmatic in their recommendations and utilise their extensive experience to problem-solve issues ahead of time.

As a business, we could not have been more impressed with Matt and the team. The advantage RUD provides is a solution-focused engineering team with a quick turnaround time".

Will Howson
Project Manager
Australian Precast Solutions

Do you want more information on infrastructure solutions? Call us on 07 3809 1300 or email us.

Article copyright to RUD Australia. Pictures are used from Transport for NSW. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

Indo Pacific International Maritime Exposition is Australia’s premier commercial maritime and naval defence exposition which will be held at the International Convention Centre (ICC) Sydney from Tue 4 - Thu 6 Nov 2025.

RUD Australia is also a certified supplier to the Australian Defence Force. Some of the solutions we provide to the ADF are:

What does RUD offer?

We offer innovative lifting solutions which are manufactured in Germany, suitable for corrosive applications such as the NEW ACP-TURNADO Ocean Star which is ready for marine applications or the ROV-Hook, which has been developed specially for rigging with underwater robots.

ROV Subsea Rigging Hook

Developed for subsea rigging applications for use with Remote Controlled Vehicles (ROVs)

ACP-TURNADO Bolt-On Lifting Point - M30

ACP-TURNADO Ocean Star Bolt-On Lifting Point

This lifting point combines the benefits of the ACP-TURNADO for marine applications. It is certified according to DNV-ST-0377 and DNV-ST-0378 and designed for safe and reliable use in subsea and offshore environments.

Inox-Star Bolt-On Lifting Point

Inox-ABA Weld-On Lashing Point

RORO Weld-On Lashing Point

TECDOS Drive Technology

TECDOS Drives can be used in linear, rotating, horizontal or vertical applications to:

Click here to visit the Indo Pacific International Maritime Exposition website.

Visit our Defence Jobs Qld Area booth from 4-6 Nov 2025 at the International Convention Centre to discuss our maritime Lifting, Lashing and Drive Technology Solutions.

For more information on RUD Solutions for the defence industry, click here to fill out our form or visit our contact page to send us an enquiry.

Submerged Scraper Conveyors (SSC) play a vital role in handling hot, abrasive materials safely and efficiently across industrial operations. At RUD Australia, our advanced conveyor systems, built on decades of engineering innovation, deliver reliability, cooling performance and environmental compliance across demanding industries such as power generation, mining and waste-to-energy.

Submerged scraper conveyors (SSC) are the commonly used ash handling systems designed to move hot, abrasive bulk material through a water-filled trough. These systems are primarily used in coal based thermal power plants because they provide a reliable and environmentally friendly option for handling materials such as boiler ash. Unlike dry conveyors, the SSC operates in a water bath, a design that not only quenches the material but also suppresses dust. This mechanism enables safe handling of high-temperature materials while supporting compliance with environmental requirements.

How Submerged Scraper Conveyors Operate

A typical SSC uses a continuous wear resistant round case hardened steel link chain with scraper bars fitted with multilink attachments that travel along the floor of a steel trough filled with water. Ash is conveyed by an upper strand in the water filled tub. As the scraper bars move the ash toward the outlet, the trough’s inclined section raises the material out of the bath for discharge. Chains run over idlers, shafts and submerged overhung idlers (SOI). SOI are partly equipped with control facilities to monitor the operation and is a critical component in the system.

The water in the trough serves two primary functions: it rapidly cools the incoming ash and acts as a barrier to airborne dust. Once the scraper flights leave the submerged section, gravity allows excess water to drain from the conveyed material before it reaches the storage or processing area. The treated water is then either recirculated or disposed of in accordance with site water management procedures. Only the part of the conveyor above the intermediate bottom is filled with water, while the return strands run on dry wear rails.

Advantages of SSC Technology

Submerged scraper conveyors offer several advantages that are relevant in power generation and other high temperature applications.

Australian Applications

Australia requires efficient and safe bulk material handling solutions across power generation, mining and waste-to-energy projects. RUD Australia provides engineering, manufacturing and field support across the country to meet these needs.

RUD's CRATOS system is a full-service, end-to-end conveyor solution that includes technical consultation, engineering calculations and maintenance support to optimise system life and availability. Our system is built on decades of innovation, including the development of advanced chain grades with up to 28% improved breaking strength and superior wear resistance, which ensures reliability and reduces breakdowns.

Applications for SSCs in Australia

We are here to help

At RUD, we are committed to offering you the best solutions for your requirements. The RUD submerged scraper conveyor is a specialised material-handling system that combines cooling, containment and mechanical conveyance to manage hot and abrasive residues. Its robust construction and straightforward operation make it a dependable choice where dust control and thermal management are essential.

Do you want more information about our products? Call us on 07 3809 1300 or email us.

The original article was modified from https://rudindia.com/ and is copyrighted. 

At RUD, we set new benchmarks in lifting safety and performance with our DNV-certified lifting and lashing solutions. Engineered for corrosion resistance, reliability and versatility, our lifting points and chain systems are purpose-built to perform in the most demanding maritime and offshore environments - from shipyards to oil rigs and offshore wind farms.

Not every lifting point, chain or accessory can endure the extreme challenges of the maritime environment. Salt water, constant humidity and salty air can accelerate corrosion and fatigue, compromising the safety and longevity of conventional lifting components. Conditions can be unforgiving on vessels, oil rigs or offshore wind platforms, particularly in regions such as the North Sea or the Roaring Forties in the Southern Hemisphere. Few lifting points, hooks, and chain assemblies are engineered to maintain integrity in these environments.

Lifting and Lashing Solutions for Ships, Offshore Wind Farms and Oil Rigs

RUD continuously develops and tests lifting and lashing solutions that meet the demanding requirements of offshore and maritime operations. RUD’s range of lifting points, chain suspensions and underwater hooks is widely used on freighters, cruise ships, research vessels, drilling rigs and offshore wind farms.

We have a range of products certified to DNV-ST 0377 and DNV-ST 0378, which are suitable for ships and offshore lifting applications. These certifications confirm that RUD lifting equipment complies with international safety, reliability and performance standards under the most severe operating conditions. The DNV-ST 0377 certification covers lifting points and chains suitable for loading and unloading ships in ports and sheltered waters and handling supplies, spare parts, lifeboats and gangways. The DNV-ST 0378 certification applies to lifting equipment used on offshore platforms - including the construction of rigs and wind farms, transfer of personnel and materials and maintenance activities in open-sea conditions.

Engineered for Extreme Conditions

Corrosion resistance and reliability are critical for maritime and offshore projects. We invest heavily in research and development to use advanced materials, protective coatings and surface treatments. This ensures that our lifting and lashing points remain safe and operational under constant exposure to salt water and harsh climates. Our engineering teams design every product for superior fatigue resistance and load distribution - from bolt-on lifting points to weld-on load rings and multi-leg chain slings. This ensures maximum performance even under dynamic conditions such as wave motion and suspended loads at sea.

Our commitment to innovation has resulted in products like the RUD ROV-HOOK, which has revolutionised underwater lifting technology. Designed for use with remotely operated vehicles (ROV), it enables secure engagement and release of loads at depths of hundreds or thousands of metres, while maintaining saltwater resistance and operational reliability.

Comprehensive Range of DNV-Certified Lifting Points and Chain Assemblies

We continue to expand our DNV-certified product range. Some of our certified products are the W-ABA weld-on lifting point, VLBG-PLUS and VLBS in both bolt-on and weld-on variants and several components of the VIP Grade-100 Chain Suspension System. The VIP Grade-100 range includes round steel chains, single, double and four-strand heads (type VAK), end links (type VA and VB), clevis shackles (VVGS), clevis hooks (VCGH) and VIP multi-shortening claws. These systems offer high strength, precise adjustability and outstanding reliability for both onshore and offshore applications.

We have extended our certified portfolio to include the RBG, VRBG, VRBK and VRBS bolt-on and weld-on ring blocks. Our recently launched INOX-ABA stainless steel weld-on lifting point is engineered for exceptional corrosion resistance and is popular on major cruise ships to secure lifeboats, entertainment systems and heavy equipment. The 1.6-tonne version is also PPE-certified as a personal fall-arrest anchor point, offering additional versatility and safety for crew operations.

The Importance of DNV Certification

For shipbuilders, offshore contractors and maintenance teams, DNV certification is more than a mark of quality – it is a prerequisite for approval. DNV certificates confirm that the lifting means meet international safety and engineering standards for use in marine and offshore environments. By certifying to DNV-ST 0377 and DNV-ST 0378, we provide our customers with the assurance that RUD lifting and lashing solutions meet or exceed global performance benchmarks. This means our products are trusted across Australia’s ports, shipyards and in offshore projects around the world.

Proof of Quality Beyond the Ocean

While these certifications are essential for maritime use, they also reinforce our broader commitment to quality across all industries. Our products are designed and manufactured to the highest standards, ensuring safety, reliability and longevity, whether used on a ship, in a mine or on a construction site.

In Australia, RUD’s lifting and lashing points are extensively used in the mining, defence, energy, transport, and infrastructure sectors. With working load limits (WLL) ranging from 0.5 tonnes to 250 tonnes, our range supports everything from precision lifting to heavy-duty rigging operations. Every RUD product is backed by German engineering excellence, Australian manufacturing expertise and a culture of safety and innovation that defines everything we do.

Setting the Standard for Maritime and Offshore Operations

As Australia’s trusted partner for lifting and lashing solutions, we work closely with shipbuilders and offshore operators to ensure their lifting systems comply with DNV requirements and perform efficiently in harsh marine conditions.

Whether you need a weld-on lifting point, bolt-on load ring or complete chain suspension assembly, our team can recommend the ideal configuration for your operation. We also provide engineering support, load testing and inspection guidance to help ensure every lift meets the highest safety standards.

We are here to help

At RUD, we are always committed to setting standards for innovation, safety and compliance with global standards. Whether your operation is in the oil, gas and offshore wind power locations in North-West Australia or the Bass Strait, RUD lifting and lashing solutions deliver reliability, durability and peace of mind.

Do you want more information about our products? Call us on 07 3809 1300 or email us.

RUD will be at the 2025 Indo-Pacific Conference. Visit our Defence Jobs Qld Area booth from 4-6 Nov 2025 at the International Convention Centre to discuss our lifting/tiedown points in accordance with MIL-STD-209K & STANAG 4062.

The original article was modified from https://slingandlashing.rud.com/ and is copyrighted. 

Welcome aboard Australia’s leading material lifting and handling technology company. Our quarterly newsletter gives a sneak peek about our company, our products, news, blog posts and everything happening at RUD in Australia and worldwide. Click the picture below to open the full view.

Newsletter Oct 2025

When it comes to lifting chains and rigging equipment, every second counts. Traditional shackles, bolts, nuts and cotter pins are reliable but time-consuming. Parts can be lost, tools are required, the wrong assembly risks safety and frequent handling leads to wear. 

Enter the RUD CCS FASTLOX, a transformative innovation from RUD designed to eliminate many of those pain points in one go. Helping crews who rely on RUD lifting equipment, RUD chains and RUD lifting lugs to work faster, safer and smarter.

What is CCS FASTLOX?

The CCS FASTLOX is a clickable clevis shackle designed for ease of use in industrial lifting and rigging applications.

The key features include:

What Sets CCS FASTLOX Apart?

The CCS-FASTLOX stands out for its speed, safety, and simplicity; redefining the lifting and rigging process while upholding RUD’s reputation for reliability in demanding industries

Real Time Savings
Traditional shackles require tools and multiple steps, slowing operations. The CCS-FASTLOX cuts down mounting and dismounting time by up to 80%, enabling more lifts in less time and delivering significant efficiency gains across projects

Enhanced Safety
With no manual bolting needed, the built-in locking mechanism removes the risk of incorrect assembly. An audible click confirms secure engagement, eliminating issues like missing cotter pins or loose bolts and ensuring a safe, consistent connection every time

Durability and Versatility
Engineered for harsh conditions, the CCS-FASTLOX is ideal for direct chain connections, lifting beams, and spreader bars. Available in Grade 100 (VIP) and Grade 120 (ICE) materials, it combines strength, flexibility, and innovation to offer a superior alternative to traditional hooks

Digital Integration with RFID
Each unit includes an RFID transponder for instant, contactless identification during inspections. This simplifies compliance, reduces paperwork, and provides quick access to digital records, enhancing traceability and maintenance efficiency

Perfect for a Wide Range of Industries

Whether operating cranes on a construction site, managing offshore lifting gear, or coordinating warehouse logistics, the CCS-FASTLOX delivers tangible benefits.

It is ideal for industries where:

From mining and manufacturing to infrastructure and logistics, the CCS-FASTLOX helps crews get to work faster, while maintaining the world-class safety and performance expected from RUD.

For teams already using RUD lifting points, RUD eye bolts, or pinky lifting lugs, this next-generation shackle represents the future of safe, efficient and traceable lifting operations.

Do You Want More Information on the CCS-FASTLOX? Call us on 07 3809 1300 or email us.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

Selecting the proper chain is critical for safe lifting operations. Remove the guesswork of choosing the right chain length and components with the Australian RUD Sling Configurator, which helps you select the best RUD Grade-100 and Grade-120 chains for your requirements.

Configuring lifting chains does not have to be time-consuming or complicated. Traditionally, this involved multiple decisions such as selecting the chain grade, lifting angles, end components and load requirements. It also required manually cross-referencing charts, part numbers and technical specs.

But with the NEW RUD Sling Configurator, you can design, configure and create the proper chain sling for any lifting application. And in only six easy steps. So, whether you are an engineer wanting to do a lift plan, a rigging specialist or a lifting equipment supplier, the RUD online tool makes it faster and easier with a step-by-step process that ensures your final setup is safe and optimised for your specific lifting needs.

What You Can Do with the Sling Configurator?

Build your chain sling in 6 simple steps
Walk through a guided process from start to finish, selecting your suspension parameters and elements, shortening elements and intermediate parts

Choose between VIP-100 and ICE-120 chain systems
The Sling Configurator includes both VIP Grade-100 and ICE Grade-120. Each grade has its advantages depending on your application, from high-strength lifting to cold-temperature performance

Select compatible components
View and compare a full range of chain slings, hooks, links and connectors

Get expert lifting tips and product information
Every step includes suggestions and best practices that are built into the process, so you know what you are selecting every time

Visualise with a live 3D model
Watch your configuration come to life as a 3D render to ensure it is exactly what you require

Download CAD files and PDFs
Export your design for documentation, lift plans or to share with your team for discussion

Send your configuration to RUD
You can finalise your design and email it directly to the RUD Australia team for fast, accurate quoting and further support if required

What Are the Benefits?

Try the Sling Configurator Today

Click here to access the Sling Configurator - https://configuration.au.rud.com/ 

If you want more details of our lifting and lashing solutions, email us or call us on 07 3809 1300.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

The CICA (Crane Industry Council of Australia) Conference is one of the biggest crane industry events in the southern hemisphere. CICA 2025 will be held at the Brisbane Convention & Exhibition Centre from Wed, October 15, to Fri, October 17, 2025. RUD is proud to sponsor the Networking Dinner on 16 Oct and will showcase solutions for the crane industry's lifting, lashing, and engineering requirements at the show. 

RUD Australia is a certified supplier to the crane and infrastructure industry, providing solutions such as:

Check our blogs on the Legacy of Innovation for the Crane Industry, Safe Lifting with Spreader & Lifting Beams and Beyond the Hook.

Visit our stand #7 in the Main Hall at the Brisbane Convention & Exhibition Centre from 15-17 Oct 2025 to discuss our Lifting, Lashing, Drive and Engineering Solutions.

For more information on RUD Solutions for the Crane Industry, click here to fill out our form or visit our contact page to send us an enquiry.

Part 2 of the 2-part article. Click here to read Part 1.

RUD's manufacturing expertise includes a diverse range of conveyor and drive systems engineered for specific material handling challenges. Our objective is to provide perfectly coordinated systems, including individual components, that are high-performing, energy-efficient and require minimal maintenance. We understand that every minute of downtime costs money in industries like mining, power generation and recycling. Our systems are built to run continuously, reliably and safely.

We are known for our comprehensive range of chain-based conveyor systems. All our systems can be customised for specific materials handling as required. We use a variety of traction mechanisms, including round steel chains, forged link chains and high-tensile central chains. This versatility allows us to convey everything from fine powders to large, abrasive materials. Our bulk materials handling systems, such as the BULKOS conveyor, are specifically designed to face challenging and corrosive conditions in the fertiliser, potash, salt, and cement industries.

Our extensive range of specialised conveyor systems includes:

Beyond our product offerings, RUD provides a complete partnership experience. Our services include project planning, system commissioning and ongoing servicing. We collaborate closely with our clients from the initial concept phase to the final implementation, ensuring that the selected system perfectly matches their operational needs. This holistic approach, combined with our in-house manufacturing capabilities, is built to perform, built to last and built to solve the toughest conveying challenges in Australia.

RUD Australia celebrated 40 years in November 2024. From humble beginnings in 1984 in a garage on the south side of Brisbane to a 6000m2 facility in Larapinta QLD, including an office and warehouse in Perth, we have come a long way as one of the most trusted companies in the conveying, lifting, lashing and material handling industry.

If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

German Chancellor Friedrich Merz congratulates the RUD Group on its 150th anniversary. 

Founders and Core Business

RUD was founded by Carl Rieger and Friedrich Dietz in 1875. The family-owned company has it’s roots in round steel chains which over the years have been included in hoists, conveyor systems, slings and traction chains. The RUD product range is extensive, including high-quality lifting and lashing points, drives and conveyor components. It also offers custom systems for mechanical engineering, logistics and defence technology.

Global Demand and Philosophy

RUD's products are reputed and sought after worldwide, from the mining sector to agriculture. The company's core philosophy remains unchanged: a strong focus on research and development. The numerous patents and awards amply demonstrate the commitment to innovation. As a fifth-generation family business, RUD also prioritises consistency, cultivating long-term partnerships and supporting its employees.

Social Commitment and Global Reach

Beyond its business operations, RUD maintains a strong presence across the community and charities. The Otto Rieger Foundation and the Trude Eipperle Rieger Foundation, both founded 50 years ago, support cultural and social projects in the East Württemberg region. The company also has a long-standing partnership with the Bundesliga football club 1. FC Heidenheim.

Today, RUD operates in more than 120 countries, employs around 1,700 people and generates annual sales of over 250 million euros. Its production sites are in Germany, Australia, Brazil, China, India, Romania and the USA. The Erlau brand, part of the RUD Group, specialises in tyre protection chains as well as interior and exterior furnishings.

"Friedensinsel": A Place of Partnership

The company's headquarters in Unterkochen has been known as "Friedensinsel" (Island of Peace) since 1898. The future for RUD is characterised by an optimistic vision: to be digital, sustainable and international. As Dr. Joerg S. Rieger, a member of the management board, says, "150 years of RUD -that's 150 years full of passion, innovative spirit and solidarity. We would like to thank everyone who has accompanied us on this journey and look forward to everything that lies ahead."

Milestones in Company History

Original Article in German by Bernhard Hampp of Schwabische Post.

This is a 2-part article.

For over 150 years, RUD has been a global leader in chains and conveyor technology. We leverage our extensive history and expertise to provide tailored, high-quality material handling solutions for Australian industries. With a state-of-the-art facility in Brisbane, we combine global knowledge with excellence in local manufacturing to ensure reliability and safety in every product.

Starting with humble beginnings as a blacksmith in 1875, the RUD group has expanded worldwide into chain technology innovations with a history of quality products. This innovative legacy has continued into RUD Australia, which operates from a state-of-the-art, 6,000m² facility in Brisbane, a testimony to Australian manufacturing and engineering excellence.

The Brisbane facility is a testament to RUD's commitment to local expertise and global standards. It is a fully integrated production hub designed to manage every stage of the manufacturing process, from raw materials to a finished, tested product. RUD Australia has invested in innovative technology which sets us apart from our competitors. Our production floor includes a SEVERT robotic welder with positional capabilities to ensure precision welds. This robot performs complex, repetitive welds with consistency, ensuring the structural integrity of every component. This is complemented by our advanced laser scanning capabilities, which allow our engineers to capture highly accurate 3D data of parts and assemblies. This precision is critical for quality control, reverse engineering and ensuring that every component fits together, reducing the risk of errors and costly delays.

Our commitment to quality extends beyond automation. Our highly qualified and experienced tradespeople bring expertise to our manufacturing process, allowing us to tackle custom and complex projects. By controlling the entire end-to-end process in-house, from design and manufacturing to assembly and testing, we can maintain a high level of quality control, minimise lead times, and ensure that every piece of equipment is built to exceed industry standards.

Our specialised engineering team is highly skilled and collaborative in every project. We share our knowledge, experience, insights, technical ability and best practices with other RUD subsidiaries around the world. This global knowledge network allows us to tap into a collective pool, optimising our processes to meet the unique and often challenging demands of Australian industries.

For example, a solution developed for a potash mine in Germany might be adapted and enhanced to solve a material handling problem in an Australian coal mine. This flow of information ensures that our clients benefit from the best of both local manufacturing and global expertise. This end-to-end flow in the design and manufacturing process minimises lead times and ensures reliability and safety for clients across the country, making RUD Australia a trusted partner for those who demand quality in every step.

RUD Australia celebrated 40 years in November 2024. From humble beginnings in 1984 in a garage on the south side of Brisbane to a 6000m2 facility in Larapinta QLD, including an office and warehouse in Perth, we have come a long way as one of the most trusted companies in the conveying, lifting, lashing and material handling industry.

To be continued ...

If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

The RUD Group is pleased to announce the official launch of RUD Lifting Switzerland - a brand-new local competence centre and logistics hub in Bischofszell, Thurgau.

This new venture makes RUD more accessible to our customers in Switzerland. Henceforth, all RUD lifting, lashing, and chain components will be available quickly through smart logistics and expert support through the team led by Managing Director Uwe Lieber. Together with sales and distribution partners, RUD is ready to elevate service and reliability to the next level.

At RUD, we believe in more than just products - we believe in solutions that make lifting and lashing safe, efficient and future-proof. With the new office, we are combining global strength with local know-how. Click here for a list of our worldwide locations.

Founded in Germany in 1875 and celebrating 150 years in 2025, the RUD Group is a global leader in chain technology and lifting solutions. It currently employs over 1,700 employees and sells products in more than 140 countries. RUD was founded by the Rieger family, which continues to blaze a path with a strong legacy of innovation, quality, and technical excellence.

RUD Australia was established in 1984 and has been led by the Nuttall family since its inception. For the past 40 years, it has been supporting the crane industry with innovative lifting and lashing solutions through local offices across Australia and New Zealand.

RUD's focus on safety is exemplified by the quality of its products, especially the ICE 120 chain slings, which are manufactured to meet the highest safety standards for crane operators and on-site staff. Mark Read, Director of SureLift Crane Hire, a long-term RUD customer, attests to the quality of RUD's chain slings, testifying that they are the "best chains in the industry". SureLift Crane Hire, which started with one crane in Moranbah, Queensland, now operates over 16 cranes and exclusively uses RUD products because of their performance, which Mark believes "embodies the message of safety."

RUD Australia has an advanced 6000m2 engineering and manufacturing facility in Brisbane, which offers bespoke lifting and material handling solutions for the crane industry. The production facility includes expanded positional robotic welding technology and multiple 200/500-tonne test beds, ensuring quality work that exceeds industry standards.

RUD provides customised lifting kits and lashing solutions for the crane industry. RUD’s ICE Grade 120 chains can be tailored to meet specific site requirements. The ICE Grade 120 chain is 30% lighter than Grade 80, a critical safety factor. Additionally, when used with a balancer, a RUD ICE 16 mm chain can lift up to 48 tonnes, which is the highest in its capacity class. Mark Read of SureLift Crane Hire highlights the balancer as a "huge point of difference" that allows them to lift at a higher capacity while maintaining safety.

Brisbane-based Hulk Lifting consistently turns to RUD for lifting and lashing solutions. “Knowing that we’re using RUD’s products provides us with a sense of comfort and reassurance,” says Ben Rose, Director of Hulk Lifting. “RUD really are ‘best-in-show’ for us: through the design, manufacturing and final build stages; everything is simply top-notch.”

RUD designs and manufactures a range of lifting and spreader beams locally, specified to customer applications. We also offer over 700 boltable and weldable lifting points featuring load ranges all the way up to 250 tonnes.

RUD Australia is known for its unrivalled after-sales service and support, which customers highly value. As Mark Read of Surelift Hire notes, “RUD is always available to provide advice on maintenance, new products and different lifting solutions”, which is similarly echoed by Ben of Hulk Lifting, “Whenever we get something in from RUD, there’s always an engineer coming afterwards to inspect the product and ensure that it’s performing exactly as it should.”

The New RUD Sling Configurator

Configuring lifting chains for applications can be time-consuming and complex. Multiple factors influence safety, complicating the choice of the right sling chain. The new Sling Configurator from RUD makes it easier to configure the perfect chain sling for any lifting application in only six easy steps.

In addition to choosing between a VIP-100 and an ICE-120 chain, you also get a choice of components, information on the lifting accessories, tips on lifting and the option to save your chain configuration as a PDF or CAD file and email it to RUD.

The benefits of the RUD Configurator

The Sling Configurator gives you a list of the parts in your configuration, which makes it easy to discuss the sling chain with your team and contact us to place an order or for more information.

https://configuration.au.rud.com/

By combining a long-standing legacy of quality with cutting-edge technology and a strong focus on customer service and safety, RUD aims to be a preferred partner for crane operators seeking a safe and reliable investment.

RUD is holding an open event on 15 October at 12 Commerce Place, Larapinta, QLD 4110. We will showcase our lift technologies for the crane industry, including break tests for chains, lifting beams, and lifting points. We will also demonstrate our new robot and ICE Tensioner load cell technology. Limited spaces, so call us to book your seat!

Interested in our lifting, lashing and chain solutions? Call us on 07 3809 1300 or enquire here.

Copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

Welcome aboard Australia’s leading material lifting and handling technology company. Our quarterly newsletter gives a sneak peek about our company, our products, news, blog posts, and everything happening at RUD in Australia and worldwide. Click the picture below to open the full view.

Newsletter Jul 2025

Welcome aboard Australia’s leading material lifting and handling technology company. Our quarterly newsletter gives a sneak peek about our company, our products, news, blog posts, and everything happening at RUD in Australia and worldwide. Click the picture below to open the full view.

Newsletter Apr 2025

RUD will display the TECDOS MSB (Multi Station Bench) at the Nonnenmann booth at the Molding Expo in Stuttgart from 6 to 9 May 2025. Nonnenmann is a reputable provider of mould solutions, and the Moulding Expo serves as a key gathering for companies across the tool, modelling, and mould-making industries.

Designed as an all-in-one solution, the TECDOS MSB simplifies the maintenance process for tools and moulds.

"This is brand new to the market: a single device capable of performing all the crucial steps in handling moulds and tools weighing up to 2.5 tonnes - including opening, turning, maintenance, and testing. While similar comprehensive solutions have existed, they were previously only available for heavy-weight categories," explains Anne Kühling, Product Manager for Conveyor and Drive Systems at RUD. "The new MSB station fills this gap, catering specifically to lighter, more compact tools and moulds."

All-in-One Tool Handling

The RUD TECDOS MSB maintenance station is based on the robust RUD TECDOS TMB industrial workbench, featuring an integrated turning table (120 x 80 cm). This design ensures that the tools are safe and ergonomic, turning up to a 2.5-tonne capacity, achievable with just a standard cordless screwdriver. Adding an opening function and a testing device transforms it into a comprehensive, all-in-one maintenance station. T-slot rails attached to one side of the tool turner securely hold the tool halves during manipulation.

A pneumatically supported plate allows operators to move moulds and tools weighing up to 2.5 tonnes easily and safely at the push of a button, enabling direct processing on the maintenance station. "The air cushion significantly facilitates the often-challenging initial opening of tools and moulds. Furthermore, the optional hydraulic unit for ejector tests allows even tool assemblies with backpressure pins to be opened," explains Jochen Schwegler, Application Technology Consultant at Nonnenmann GmbH, RUD's development and sales partner for the new station.

Streamlined Testing and Quality Control

The compact unit integrates easily into any factory or workshop. "Our experience and market feedback indicate that, due to time constraints, many moulds are installed directly into the machine without prior testing. If malfunctions occur later, for example, blocked temperature control channels, the entire mould must be removed for repair. This results in significant downtime and costs," emphasises Anne Kühling.

To prevent costly interruptions in injection moulding operations, the RUD TECDOS MSB allows operators to perform essential checks easily and quickly. This includes conducting ejector tests and leak tests of the temperature control channels directly on the station before machine installation.

Increased Occupational Safety and Ergonomics

Operating the TECDOS MSB is both ergonomic and safe, facilitating work practices that are compliant with stringent Work Health and Safety (WHS) regulations. "Dragging heavy loads across the factory floor with a crane or pulling them manually at awkward angles is not only unsafe but also contravenes fundamental WHS principles and safe work procedures," says Kühling. The RUD TECDOS MSB provides a safer alternative, reducing reliance on cranes, ropes, and potentially hazardous manual methods like using chisels for separation.

Broad Product Portfolio

The RUD TECDOS MSB maintenance station is the fifth significant development from RUD in mould handling within just a few years. "This rapid innovation highlights the considerable industry need for process optimisation and enhanced occupational safety, particularly in injection moulding," Kühling emphasises. The current TECDOS range includes the TECDOS Tool Mover, the TECDOS TSB and the TECDOS TSB for the mould handling industry.

References:

The article has been rewritten in English from the original German article. Copyright to RUD and K-Profi Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

A very successful BAUMA 2025 for the RUD Group.

Over 6 packed days from 8-13 April, with networking, information sessions, presentations and partnerships.

RUD Group exhibited at 2 locations:

Partnership Alliance

RUD has formed a partnership with Goldhofer, PowerBully and Max Wild to establish the South German Alliance, which will support the construction industry with safe and strong solutions. RUD demonstrated load-securing solutions using a Kässbohrer Powerbully lashed to a low-loader on lashing chains. 

Check out the videos from the show:

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

The Australian cement manufacturing industry relies heavily on efficient material handling for its complex processes, from raw material extraction to the final product. This article explores the crucial role of material conveying equipment in enhancing productivity, safety, and sustainability within Australian cement plants and highlights RUD Australia's tailored solutions.

Cement extraction is a complex process that requires efficient management of various raw materials. Given the logistics of manufacturing and the sheer volume and weight involved, material handling equipment is an essential component in any cement plant.

Since material handling equipment is used throughout the cement process, from extracting limestone to moving bulk clinker, proper use can enhance productivity and simplify operations.

As an innovative technological trendsetter, RUD provides a range of material handling solutions and equipment that can withstand the challenging conditions of the cement industry.

Significance of Material Handling Equipment in Cement Production:

Material conveying requires the safe and efficient transportation of raw materials (mainly limestone, gypsum, and fly ash) and bulk products (clinker). The right equipment can ensure safety, decrease downtime and ensure compliance with environmental and industrial standards.

Types of Material Handling Equipment for Cement Production

Bucket Elevators

Bucket Elevators transport bulk materials vertically, such as powdered lime scale or clinker. They also transfer, lift, convey, and store materials between different levels using less space and a large volume. Based on the application, a suitable (Chain or Belt) bucket elevator can be selected.

Benefits of Bucket Elevators:

Drag Chain Conveyors

Drag Chain Conveyors can transport a wide range of bulk materials. Their operation is based on the continuous movement of a chain placed in a rectangular section steel trough with a dust cover, coupled to a drive gear and sprockets/wheels. Although the material is usually dragged along the bottom of the trough by the lower section of the chain, it is also possible to convey material in the upper part. The drag chain conveyors from RUD are high quality, with sturdy construction, simple to set up for easy maintenance and reliable.

Benefits of Drag Chain Conveyors:

Surface Feeders

Surface Feeders or Chain-Driven Belt Feeders are rubber belted pan feeders specially designed to convey materials discharged by trucks. These conveyors can receive a wide range of bulk materials, minimise spillage, and are suitable for quarries and terminals. They are available as a fixed or mobile option with dust covers.

Benefits of Surface Feeders:

Apron Feeders

Apron feeders consist of a chain equipped with interconnected pans moving at a controlled speed. They transport bulk materials like limestone, clay, and gypsum from storage bins or hoppers to crushers or other processes. Apron feeders are ideal for transporting large-sized, abrasive, and sticky materials, ensuring a steady and regulated flow of material throughout the production line.

Benefits of Apron Feeders:

Tips to Make Material Handling More Efficient in Cement Plants:

If your business involves large material handling equipment fitted with sensors, control systems, and automation technology, it may be possible to automate and operate the system ‘hands-off’, reducing labour costs while keeping production efficient. Modern bulk material handling equipment is designed to be energy-efficient, using electricity instead of fossil fuels.

Conclusion:

Effective material handling is crucial for the efficiency and success of cement manufacturing plants. RUD Australia can implement ideal bulk material handling solutions that facilitate production workflows, reduce operational costs, and improve safety levels.

As the cement manufacturing industry continues to grow and adapt in response to industry demands, there is a need to upgrade material handling equipment and improve the use of industrial material handling tools. Effective processing procedures are critical for efficient production which meets the standards required for safety and quality. From robust bucket elevators to reliable conveyor belt scrapers, RUD Australia offers innovative solutions that drive efficiency and sustainability.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

RUD will be exhibiting at BAUMA 2025.

Bauma is the world's leading trade show for Construction, Building Materials, Mining Machinery, and Equipment. The 34th event will be held from 7 to 13 April at the Neue Messe München Exhibition Centre in Munich, Germany.

RUD Group will be exhibiting at 2 locations:

Safer solutions in construction

The construction industry still uses self-made and improvised anchor points, which can deform after first use and pose significant safety risks. RUD’s DGUV-certified lifting points present a safe and standard-compliant alternative with nominal load capacities and an optimised design. RUD will demonstrate the difference between safe lifting points and other products.

ACP-TURNADO: Intelligent technology for safe lifting

RUD will exhibit its popular ACP-TURNADO anchor point. The ACP-TURNADO has an integrated spring mechanism that automatically aligns itself in the direction of pull and prevents the bar from getting caught in an unfavourable position under transverse load.

Truss solutions for large construction machinery

RUD will also exhibit modular lifting beam solutions for lifting and positioning large machine components in partnership with Spain-based OX Lifting, which is suitable for asymmetric loads.

Digital Tools

In keeping up with digital transformation across many industries, RUD will demonstrate its chain sling calculator, the Configurator, which is a very useful tool for calculating ideal chain slings and lifting points. RUD will also demonstrate the BUDDYtron, which can be used to retrieve technical data and operating instructions via NFC scanning.

Demonstration: Load securing

In partnership with Goldhofer, RUD will demonstrate load securing using a Kässbohrer Powerbully lashed to a low-loader on lashing chains. This demonstration will be done with a prototype developed in collaboration with the Southern German Bauma Alliance, which is already under consideration by construction and logistics companies.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

German heavy transport firm Alborn partnered with RUD for their new 400+ tonne Scheuerle trailer, selecting ACP-TURNADO lashing points. Using the ACP-TURNADO is a testimony to the exceptional load securing and safety of RUD lashing points, which exceed industry standards. Read the article below, which includes the testing process that confirms the capability of RUD lashing points to transport oversized cargo, securely and efficiently.

Most transport companies do not include/specify individual lashing points when they source their trailers or transport modules. However, August Alborn GmbH & Co. KG, a reputed transport company headquartered in Dortmund, Germany, is different. For decades, their Managing Director, Helmut Alborn, has trusted in the quality and reliability of RUD lifting and lashing products. This partnership was further solidified when Alborn had to source a new Scheuerle platform trailer which was designed to accommodate substantial loads exceeding 400 tonnes. For this acquisition, Mr Alborn specifically authorised the inclusion of RUD lashing points and lashing systems, in particular the ACP-TURNADO.

The core business of August Alborn GmbH & Co. KG is the secure delivery of specialised freight, including rail vehicles, large transformers, and intricate system components. To enhance their capabilities, August Alborn invested in a Scheuerle K25 L platform trailer. This low-bed heavy-duty module has an impressive payload capacity and can handle weights exceeding 400 tonnes. Its engineered design includes a significant track width, providing approximately 10 percent greater stability and safety margins when compared to comparable standard models. 

Alborn's commitment to safety extended beyond the selection of high-performance transport vehicles. The Dortmund-based company maintains a stringent policy of lashing equipment for load securing. Managing Director Helmut Alborn's decades-long reliance on RUD is a testament to this unwavering dedication. "High-quality load securing equipment is not an optional extra; it is a fundamental standard within our operations," affirms the entrepreneur, who is the fourth generation in the family business. "As a valued and long-standing partner, RUD possesses an intrinsic understanding of our unique operational demands and consistently provides tailored solutions where the lashing chains and corresponding lashing points are seamlessly and optimally matched for maximum efficacy and safety."

ACP-TURNADO - The Definitive Lashing Point Solution

When specifying the components for the Scheuerle K25 L heavy-duty module, Helmut Alborn insisted that RUD lashing points meet their stringent requirements. After careful evaluation, the ACP-TURNADO model in the M36 nominal size emerged as the preferred choice. Mr Alborn was particularly impressed by the exceptional lashing capacity offered by the ACP-TURNADO. "Within the M36 nominal size category, there is simply no other lashing point currently available on the market that possesses the capability to effectively transfer a lashing capacity of 25,000 daN," Mr. Alborn states. "With the integration of this advanced lashing point in conjunction with the high-performance heavy-duty module from TII Scheuerle, we have effectively attained what we consider to be the pinnacle of load securing technology – ‘load securing 4.0’."

Unrivalled Lashing Capacity for Enhanced Transport Safety

The technical specifications of the ACP-TURNADO underscore its exceptional performance characteristics. The certified lashing capacity of the ACP-TURNADO exceeds that of comparable-sized lashing points by approximately 30 percent. Manufactured from high-strength steel and originally engineered as a robust lifting point for handling substantial loads, its strength and design make it ideally suited for the critical task of securing heavy loads during transport. A key technical innovation of the ACP-TURNADO is the integrated spring mechanism, which ensures that the lifting point lift always aligns itself with the direction of the applied pull during lifting operations. This self-aligning feature also provides a significant advantage when lashing transport loads, a key benefit acknowledged by Mr. Alborn: "The inherent self-alignment of the ACP-TURNADO is a feature we greatly value and readily incorporate into our load securing protocols." These advanced lashing points are seamlessly integrated with RUD ICE grade 12 lashing chains, which themselves boast a substantial lashing capacity of 25,000 daN, creating a comprehensive and highly effective load-securing system.

Optimised Frame Design for Seamless Lashing Point Integration

In addition to its impressive lashing capacity, another compelling benefit of the ACP-TURNADO was its exceptional flexibility. As a boltable lashing point, its positioning can be readily adjusted and relocated as operational requirements dictate. However, to fully capitalise on this inherent advantage, the structural design of the heavy-duty module's frame must not only incorporate a sufficient quantity of strategically placed through-holes but also possess the requisite structural integrity to withstand the applied forces. Recognising this critical interplay, TII Scheuerle collaborated closely with RUD to adapt the frame design of the Scheuerle K25 L. This collaborative engineering effort ensured that all the stringent requirements for the highly stable and secure attachment of the ACP-TURNADO lashing points were comprehensively met.

Successful Real-World Validation of Lashing Solution Performance

The practical effectiveness of this meticulously engineered lashing solution was demonstrated during a comprehensive test run conducted on 12 February 2025. During this critical evaluation, the Scheuerle K25 L platform trailer, operated by Alborn, flawlessly and without any operational interruptions, transported a substantial 215-tonne test load. This load was securely restrained by utilising the ACP-TURNADO lashing points in conjunction with the high-performance ICE 120 lashing chains supplied by RUD. The successful execution of this demanding test validated the solution's suitability and reliability for everyday operational use in the demanding field of heavy transport.

Helmut Alborn's concluding assessment reflects his complete satisfaction with the outcome: "Knowing that this carefully selected combination of heavy-duty module and advanced lashing equipment comprehensively meets all our stringent requirements provides me with complete peace of mind. I am confident in the knowledge that we have achieved the highest possible levels of safety for both our employees and our customers. This commitment to safety is paramount to our operational ethos, and we remain steadfast in our willingness to invest in the highest quality technology available to achieve and maintain these critical safety standards."

Article copyright to RUD. Pictures credit to TII Scheuerle / 21ninefilms. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

In the realm of industrial applications, the RUD Forked Link Chains stand out as a robust and versatile solution. Engineered with precision, this forged chain link system is designed to enhance operational efficiency, reduce maintenance costs, and ensure smooth operations across various industries.

Understanding the RUD Forky

The RUD Forky is crafted from drop-forged material, ensuring exceptional strength and durability. RUD's unique heat treatment process guarantees consistent material quality, making the Forky a reliable choice for demanding industrial environments. The chain's optimised grain structure further enhances its resilience and performance.

One of the standout features of the RUD Forky is its sophisticated wear indicator. This visible indicator allows easy monitoring of chain wear, enabling proactive maintenance and reducing the risk of unexpected breakdowns. This feature ensures operational continuity and significant cost savings.

Why does the RUD Forky stand out?

Why is it a Good Decision to choose the Forky?

Choosing the RUD Forky is a good decision for the following reasons:

Applications of the RUD Forky

Forked-link chains are suitable for transporting powdered, flaky, grainy, and fragmentary bulk materials but not sticky bulk materials. The RUD Forky is suitable for a variety of industries, including paper production, construction, woodworking, food and feed production, plastics, mills, chemical industries, agriculture, ports and cargo handling, and recycling.

The RUD Forky is a strategic decision for any business aiming to enhance efficiency, reduce costs, and ensure smooth operations. Its robust construction, intelligent design, and versatile applications make it an asset in modern industrial settings. By minimising downtime and maintenance costs, the RUD Forky offers a reliable and cost-effective solution for various industrial applications.

Forky comes in 2 strand variants:

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

If you want to know how the team at RUD can help, please call 07 3809 1300 or fill out a form here.

The modern construction landscape is dynamic and demanding, constantly pushing the boundaries of engineering projects. From towering skyscrapers to complicated infrastructure, success relies on efficient and reliable lifting solutions that can manage a wide range of challenges. This is where RUD steps in with a diverse range of innovative lifting solutions designed to tackle even the most demanding construction and infrastructure projects with precision and safety.

RUD - A Legacy of Innovation in Lifting Solutions

RUD has earned its reputation for excellence through decades of continuous innovation. Dedication to research and development has resulted in a comprehensive portfolio of lifting solutions meticulously engineered to meet the specific requirements of diverse construction projects.

Beyond the Traditional Hook

RUD's approach extends beyond the standard industry hook, offering a range of lifting devices tailored to meet the unique challenges in modern construction:

Heavy Lifting Specialists: For projects involving massive loads and demanding lifting capacities, RUD offers specialised lifting equipment like heavy-duty chain slings, shackles, eyebolts, and pre-cast lifting hoops. These components are crafted from high-strength steel, rigorously tested, and designed for maximum safety and durability under extreme conditions.

Be it our ICE Grade 120 chains, which are 30% lighter than the next nominal grade chain, or our VIP Maxi Construction Kit, which offers a WLL (Working Load Limit) of up to 126 tonnes for crane operators, choose from more than 700 tested boltable and weldable lifting points in load ranges up to 250t that meet maximum safety requirements in infrastructure projects.

Lifting/Spreader Beams: RUD offers a range of specialised products designed to handle specific challenges within the construction industry. Lifting and spreader beams are generally used where loads must be lifted and moved in a horizontal configuration and where the load is being lifted from a single lifting point. The load being lifted is spread over the length of the beam, giving an even distribution and a safer lift.

Addressing Unique Challenges in Construction Projects

RUD's diverse range of lifting solutions allows construction professionals to overcome a range of challenges faced in modern projects:

High-Rise Construction: Skyscrapers demand efficient and reliable lifting solutions. RUD's lifting solutions for construction cranes can handle the immense weight of structural elements, ensuring safe and controlled movement during the building process.

Prefabricated Construction: The increasing reliance on prefabricated components requires lifting equipment capable of handling large, pre-assembled sections with precision. RUD's spreader beams and custom lifting solutions are designed to lift and position these components, thereby streamlining the construction process.

Bridge Construction: Bridge construction involves lifting and appropriately positioning heavy structural elements. RUD offers Philipp Lifting Hoops, which are wire ropes that enclose a concrete core. Lifting hoops ensure the safe lifting and placement of bridge girders, decks, trusses, and other components.

Read how RUD Australia helped Universal Cranes with the Pacific Highway Exit 41 Upgrade here.

Wind Turbine Installation: Wind turbines' dizzying heights require sophisticated lifting equipment. RUD's specialised lifting solutions, including custom-designed lifting slings and Personal Fall Arrest products such as the PSA VRS-STARPOINT and the PSA INOX-STAR, ensure the safe and efficient installation of turbine blades, nacelles, and other key components.

Offshore Construction: Working in harsh marine environments demands robust lifting solutions. Weld-on products such as the INOX-ABA, made from duplex steel 1.4462, are corrosion resistant, provide reliable lifting capacity, and secure load handling for offshore projects.

Read how RUD Germany lifted a 25m long, 56 tonne lattice cage in Berlin here.

A Focus on Safety and Efficiency

RUD's commitment to safety is ingrained in every aspect of its operations. We adhere to the highest industry standards, ensuring all our products are rigorously tested and certified to meet strict safety regulations. We also have a full engineering team at Brisbane who are experts in lifting solutions and offer compliance certification, including the capability to test fabricated goods and lifting devices with two 200-tonne tensile and one 500-tonne compression test bed.

Beyond safety, our lifting solutions are designed to maximise efficiency in construction projects. By providing reliable and adaptable products, we empower construction companies to streamline projects, reduce downtime, and complete jobs on time and within budget.

A Partner in Construction Success

RUD's innovative lifting solutions play a critical role in shaping the modern construction landscape, allowing contractors to tackle complex projects with confidence and efficiency. We provide a comprehensive range of lifting devices and manufacture bespoke solutions at our 6000m2 facility at Larapinta. We also provide testing and compliance services, including assessment and verification of engineered products and structures, third-party review, proof and destructive testing, materials analysis, major inspections, modifications, and repairs. Thus, you can be assured of our quality and certification, which exceed industry standards.

For specified products in construction and infrastructure projects, RUD can help with STEP or CAD files that integrate our products into your designs. Visit our Technical Downloads page to search for files or technical specifications. If you want to download our brochures or catalogues, you can also head to our Download Portal.

As the construction industry continues to evolve, RUD remains committed to developing innovative solutions that drive progress, enhance safety, and contribute to the successful completion of complex construction projects worldwide.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

If you want to know how the team at RUD can help, please call 07 3809 1300 or fill out a form here.

Western Australia's maritime industry faces unique challenges, particularly with vessel access due to the region’s extremely high tidal ranges, which can reach up to 11 meters. These high tides complicate the boarding process from jack-up barges or jetties, posing safety risks to personnel and impacting operational efficiency. Traditional methods of vessel access often prove inadequate and potentially unsafe in these demanding environments.

This is why the RUD TECDOS system is recommended as an ideal solution.

Exceptional durability:

The extreme conditions of Western Australia's coastal waters require equipment designed for exceptional durability and reliability. The RUD TECDOS system is ideal because it is resistant to corrosion and engineered for long exposure to seawater, contamination, and environmental wear and tear arising from the constant buffeting of waves. TECDOS systems ensure long-lasting performance even in the most challenging environments.

Compact and easy to install:

A key advantage of the RUD TECDOS system is its compact design and simple installation process. This minimises disruption to ongoing operations and reduces the time required to integrate the access system into existing infrastructure. Reduced installation time minimises operational downtime and maximises project efficiency. 

Tolerance to misalignment:

The TECDOS system is tolerant of misalignment. Currents, wave action, and the limitations of floating platforms can affect vessel positioning and alignment. The TECDOS system delivers reliable performance even when equipment is shifted or not perfectly aligned. 

The RUD TECDOS system offers a comprehensive approach to vessel access challenges in harsh marine environments. By combining exceptional durability, compact design, and adaptability to misalignment, the system empowers marine operators to navigate the complex tidal conditions of Western Australia.

By leveraging RUD TECDOS, marine operators can enhance safety, streamline operations, and ensure reliable vessel access, thereby mitigating risks and maximising efficiency.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

If you want to know how the team at RUD can help you, please call 07 3809 1300 or fill out a form here.

Welcome aboard Australia’s leading material lifting and handling technology company. Our quarterly newsletter gives a sneak peek about our company, our products, news, blog posts, and everything happening at RUD in Australia and worldwide. Click the picture below to open the full view.

Newsletter Jan 2025

You might have seen the well-known slogan printed on trucks: "Without trucks, Australia stops". The rumble of diesel engines has always been the soundtrack of Australian highways, and diesel trucks have long been an integral part of the economy, moving goods across the country's length and breadth.

As vehicle manufacturers display their latest electric vehicles, the question arises - How will the heavy industry change, and what challenges will the future hold? While electrification promises a quieter, cleaner, and more efficient future, transitioning comes with real challenges.

Heavy Loads require Stronger Roads

Due to their heavy battery packs, electric trucks and buses tend to be heavier than their diesel counterparts. Hence, there is a push to increase axle weight limits on certain roads. Higher axle loads carry the risk of quicker road deterioration and will require greater investment in road maintenance and upgrading.

This means:

Maintenance and Repair Challenges

There will also be changes in maintaining and repairing electric heavy vehicles, such as:

Read more on How long do electric batteries last (Opens into a new website page).

The Workshop of the Future

Maintaining and repairing electric heavy vehicles requires a different skill set. Mechanics must understand high-voltage systems, battery technology, and sophisticated diagnostics. Workshops will need to invest in specialised tools, safety equipment, and ongoing training for their staff.

Read more on How workshops will need to adapt to electric vehicle repairs and services (Opens into a new website page).

This change presents both opportunities and challenges. It could be an opportunity to upskill the workforce, attract a new generation of mechanics interested in technology, and create a better-skilled, more competitive industry. The government will have a supporting role as it funds the training programs and supports the development of a skilled workforce in this new field.

Breaking Down the Hurdles

One of the more significant challenges associated with the general use of heavy electric vehicles is the building up of sufficient charging infrastructure. Long-haul routes will require high-powered charging spots, while areas such as cities can accommodate charging needs based on the requirements of delivery trucks and buses.

Read more on Everything you need to know about heavy vehicle charging (Opens into a new website page).

This means heavy investments in the public and private sectors. Government incentives, partnerships with energy companies, and private investment in charging infrastructure will be crucial in ensuring this transition is seamless for the trucking industry.

The Human Element

This switch to electric trucks will also affect truck drivers. Though the initial investment might be higher, the long-term operating costs of electric trucks are bound to be lower. This could increase trucking companies' profitability and potentially higher wages for drivers.

It is also important to understand the transition from diesel to electric driving. Not everybody likes change. Experienced drivers should feel comfortable with the training and confident about operating electric-powered vehicles. Other support measures may also be required to ease drivers' transition to new technologies and the changing trucking industry landscape.

A Sustainable Future

The future is not just about technology; it also means Australia will have a greener future. Lower emissions and cleaner air allow healthier lives. A transition from diesel to electrical will require government, industry, and community cooperation. The future is indeed exciting for the heavy vehicle transport industry.

References:

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

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Across the world, RUD lifting points and chains are known for their pink colour (Often referred to as pinkies in Australia). Ever wonder why the colour pink? Read the story of how the RUD pink colour came to be and our 30-year journey since 1994.

 The article below summarises the interview conducted with Hermann Kolb, Head of the RUD Group’s Lifting and Lashing Equipment Division in Germany. The original interviews can be read here and here.

In the world of lifting and lashing equipment, functionality and safety reign supreme, and branding takes second place. Yet, for the past three decades, RUD has broken the mould, blazing a new path with its signature pink colour for its lifting, lashing and chain products.

What started as a bold design choice in 1994 has become an industry-defining trademark. From technological advancements to innovative safety measures, RUD's pink lifting and lashing points and chains have reshaped the perception of industrial equipment while reinforcing the brand's commitment to excellence.

The Beginning of an Unmistakable Trademark

The story of RUD's pink lifting equipment began in 1994 with the development of the world’s first Grade 100 chain system. This ground-breaking advancement represented a significant leap in strength and durability, but RUD wanted to ensure it would also stand out visually in a traditionally conservative industry. Opting for colour as the differentiator, the company chose pink - a decision that was as daring as it was unconventional.

According to Hermann Kolb, the Head of RUD Group’s Lifting and Lashing Equipment Division, the colour pink was associated with progressiveness and modernity, making it an ideal choice to signal innovation. The new design was paired with the product designation VIP 100, where "VIP" stood for Verwechslungsfrei in Pink (non-mix-up in pink). The colour initially sparked internal debate, but it was embraced by employees and stakeholders who saw its potential to redefine RUD’s market presence.

Overcoming Industry Stereotypes

Launching pink-coloured lifting chains in a male-dominated, function-over-form industry came with its challenges. However, the team at RUD was determined and refused to compromise on the new colour.

Even after the initial scepticism, the decision to continue with the pink colour was challenging. “A RUD chain is a RUD chain,” Kolb states, reinforcing the company’s commitment to its brand identity. Over time, the pink colour gained acceptance, and customers began to associate RUD with pink lifting and lashing equipment - a connection that has strengthened the brand over the years.

Function Meets Form - Pink as a Safety Indicator

Beyond its aesthetic appeal, the pink coating on RUD’s products serves a critical functional purpose. When exposed to high temperatures exceeding 200°C, the colour darkens progressively, offering a visual indicator of heat exposure. This feature allows users to assess whether a component has been compromised and should be replaced. A brown-black colour, for instance, signals that the material has surpassed 300°C, potentially reducing its strength and requiring immediate replacement.

This innovative approach has set RUD apart in the industry. It provides an additional layer of safety while enhancing the practical value of its products. The heat-responsive colour chart developed by RUD is now a standard tool for professionals who rely on these components.

The Journey from Grade 100 to Grade 120

RUD’s commitment to innovation is reflected not only in the functionality of its products but also in the evolution of its iconic colour. The original, light pink, represented Grade 100 and remained the standard from 1994 until 2007. As RUD introduced Grade 120, we needed to differentiate the higher grade, which is why all ICE 120 products come with a darker shade called ICE pink. This subtle yet effective variation shows the quality differentiator for clarity.

Powder Coating - Durability Under Pressure

RUD’s pink coating is applied using advanced powder-coating technology, ensuring resilience against the rigours of industrial use. To further reinforce product traceability and safety, RUD incorporates permanent embossing such as manufacturer details, quality class, and batch numbers.

Customisation for Diverse Needs

While pink is RUD’s standard colour, we also cater for customer-specific requirements. Weldable lifting points are often integrated into machinery and vehicles, and in such cases, we offer customised coatings to match product functionality with ambience.

Similarly, our anchor points for personal fall arrest, such as the PSA VRS-STARPOINT or the PSA INOX-STAR, come in yellow. Although this colour is not dictated by any formal standard, it has become an industry norm, providing a clear visual distinction for components designed to secure people instead of lifting or lashing.

Market Reception and Customer Engagement

RUD launched the pink colour in 1994 at the Hanover Fair. Since then, trade fairs and conferences have proven to be important platforms to showcase the pink lifting and lashing equipment. The striking colour often sparks curiosity among visitors and initiates conversations, which has transformed the colour into a recognised brand identity.

Kolb, reflecting on the 30-year journey, affirms that, in hindsight, the decision was perfect and would be made again without hesitation. “We exceeded our expectations. The association ‘RUD = pink’ has achieved an extremely high level of acceptance, and I believe this will remain the case for a long time to come.”

The Future of Pink Innovation

As RUD celebrates 30 years of pink lifting points and chains, we continue to expand boundaries in safety, quality, and design. The enduring success of the pink colour branding demonstrates strategic foresight in shaping market perception.

In an industry driven by performance and reliability, RUD’s pink lifting equipment stands as a testament to the value of innovation - not just in technology but also in how a company chooses to define itself. For professionals worldwide, and especially in Australia, where "Pinkies" are a standard, RUD’s vibrant legacy is poised to continue for decades to come.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

References:

  1. RUD Group Press Archives - https://rud.pressroom-rbt.com/en/30-years-of-lifting-and-lashing-equipment-in-pink-the-success-story-of-ruds-industry-design/
  2. RUD Group Press Archives - https://rud.pressroom-rbt.com/en/symbol-of-progressiveness/

Falls from heights are a significant hazard in Australian workplaces, contributing to annual injuries and fatalities. According to Safe Work Australia, falls from a height were the second-highest contributor to worker fatalities, with a 71% increase from 17 to 29 deaths between 2022 and 2023. 1

Non-fatal falls also impose substantial financial burdens, with each incident costing employers downtime, medical expenses, and recovery costs. This underscores the critical need for robust height safety measures, with personal fall arrest systems playing a pivotal role in mitigating these risks. 

 The Australian Height Safety Landscape 

Australia maintains a comprehensive legislative framework for workplace safety, particularly for working at heights. 

A range of standards employed within this framework include: 

AS/NZS 1891 (series) 

This standard series offers detailed guidance on the various aspects of personal fall arrest systems, including selection, use, and maintenance of industrial fall-arrest systems and devices.  

AS/NZS 5532:2013 

This standard specifies manufacturing requirements for single-point anchor devices used in harness-based work at height. It outlines the design, testing, and performance criteria that anchor devices must meet to ensure reliability during fall arrest scenarios. 

The Role of Personal Fall Arrest Systems  

Personal fall arrest systems are critical safety measures for workers operating at heights. Their effectiveness depends on proper selection, installation, and use, highlighting the necessity for comprehensive training. Personal fall arrest systems should serve as a final line of defence when other preventative measures, such as guardrails or safety nets, are not feasible. 

Importance of Training 

Workers utilising personal fall arrest systems must receive thorough training on the following: 

Equipment Selection: Choosing appropriate personal fall arrest systems based on specific tasks and environmental conditions.

Proper Donning and Doffing: Ensuring correct fitting and adjustment for optimal function and safety.

Routine Inspections: Conducting regular checks to identify any damage or defects that could compromise safety.

Emergency Procedures: Being prepared to respond effectively in the event of a fall, including rescue operations and equipment handling.

RUD: Leading with Anchor Points 

RUD offers a range of personal fall arrest system anchor points compliant with Australian standards: 

PSA VRS-STARPOINT: A 360-degree rotatable anchor point designed for permanent installations on buildings and wind turbines.

PSA INOX-STAR: Similar to the VRS-STARPOINT but constructed from stainless steel, making it suitable for harsh environments.

Weld-on Anchor Points: RUD is preparing to release a range of weld-on anchor points with boltable plates, expanding secure anchoring options for various substrates.

All RUD fall arrest anchor points are tested and certified to meet AS/NZS 1891.4:2009 and AS/NZS 5532:2013, ensuring compliance with Australian safety regulations. A forthcoming weld-on duplex stainless steel anchor point will be suitable for corrosive environments.

Contact RUD for more information, applications and technical advice. Call 07 3809 1300 or email us here.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

References:

  1. Safework Australia - https://www.safeworkaustralia.gov.au/media-centre/news/key-work-health-and-safety-statistics-2024
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