German heavy transport firm Alborn partnered with RUD for their new 400+ tonne Scheuerle trailer, selecting ACP-TURNADO lashing points. Using the ACP-TURNADO is a testimony to the exceptional load securing and safety of RUD lashing points, which exceed industry standards. Read the article below, which includes the testing process that confirms the capability of RUD lashing points to transport oversized cargo, securely and efficiently.
Most transport companies do not include/specify individual lashing points when they source their trailers or transport modules. However, August Alborn GmbH & Co. KG, a reputed transport company headquartered in Dortmund, Germany, is different. For decades, their Managing Director, Helmut Alborn, has trusted in the quality and reliability of RUD lifting and lashing products. This partnership was further solidified when Alborn had to source a new Scheuerle platform trailer which was designed to accommodate substantial loads exceeding 400 tonnes. For this acquisition, Mr Alborn specifically authorised the inclusion of RUD lashing points and lashing systems, in particular the ACP-TURNADO.
The core business of August Alborn GmbH & Co. KG is the secure delivery of specialised freight, including rail vehicles, large transformers, and intricate system components. To enhance their capabilities, August Alborn invested in a Scheuerle K25 L platform trailer. This low-bed heavy-duty module has an impressive payload capacity and can handle weights exceeding 400 tonnes. Its engineered design includes a significant track width, providing approximately 10 percent greater stability and safety margins when compared to comparable standard models.
Alborn's commitment to safety extended beyond the selection of high-performance transport vehicles. The Dortmund-based company maintains a stringent policy of lashing equipment for load securing. Managing Director Helmut Alborn's decades-long reliance on RUD is a testament to this unwavering dedication. "High-quality load securing equipment is not an optional extra; it is a fundamental standard within our operations," affirms the entrepreneur, who is the fourth generation in the family business. "As a valued and long-standing partner, RUD possesses an intrinsic understanding of our unique operational demands and consistently provides tailored solutions where the lashing chains and corresponding lashing points are seamlessly and optimally matched for maximum efficacy and safety."
ACP-TURNADO - The Definitive Lashing Point Solution
When specifying the components for the Scheuerle K25 L heavy-duty module, Helmut Alborn insisted that RUD lashing points meet their stringent requirements. After careful evaluation, the ACP-TURNADO model in the M36 nominal size emerged as the preferred choice. Mr Alborn was particularly impressed by the exceptional lashing capacity offered by the ACP-TURNADO. "Within the M36 nominal size category, there is simply no other lashing point currently available on the market that possesses the capability to effectively transfer a lashing capacity of 25,000 daN," Mr. Alborn states. "With the integration of this advanced lashing point in conjunction with the high-performance heavy-duty module from TII Scheuerle, we have effectively attained what we consider to be the pinnacle of load securing technology – ‘load securing 4.0’."
Unrivalled Lashing Capacity for Enhanced Transport Safety
The technical specifications of the ACP-TURNADO underscore its exceptional performance characteristics. The certified lashing capacity of the ACP-TURNADO exceeds that of comparable-sized lashing points by approximately 30 percent. Manufactured from high-strength steel and originally engineered as a robust lifting point for handling substantial loads, its strength and design make it ideally suited for the critical task of securing heavy loads during transport. A key technical innovation of the ACP-TURNADO is the integrated spring mechanism, which ensures that the lifting point lift always aligns itself with the direction of the applied pull during lifting operations. This self-aligning feature also provides a significant advantage when lashing transport loads, a key benefit acknowledged by Mr. Alborn: "The inherent self-alignment of the ACP-TURNADO is a feature we greatly value and readily incorporate into our load securing protocols." These advanced lashing points are seamlessly integrated with RUD ICE grade 12 lashing chains, which themselves boast a substantial lashing capacity of 25,000 daN, creating a comprehensive and highly effective load-securing system.
Optimised Frame Design for Seamless Lashing Point Integration
In addition to its impressive lashing capacity, another compelling benefit of the ACP-TURNADO was its exceptional flexibility. As a boltable lashing point, its positioning can be readily adjusted and relocated as operational requirements dictate. However, to fully capitalise on this inherent advantage, the structural design of the heavy-duty module's frame must not only incorporate a sufficient quantity of strategically placed through-holes but also possess the requisite structural integrity to withstand the applied forces. Recognising this critical interplay, TII Scheuerle collaborated closely with RUD to adapt the frame design of the Scheuerle K25 L. This collaborative engineering effort ensured that all the stringent requirements for the highly stable and secure attachment of the ACP-TURNADO lashing points were comprehensively met.
Successful Real-World Validation of Lashing Solution Performance
The practical effectiveness of this meticulously engineered lashing solution was demonstrated during a comprehensive test run conducted on 12 February 2025. During this critical evaluation, the Scheuerle K25 L platform trailer, operated by Alborn, flawlessly and without any operational interruptions, transported a substantial 215-tonne test load. This load was securely restrained by utilising the ACP-TURNADO lashing points in conjunction with the high-performance ICE 120 lashing chains supplied by RUD. The successful execution of this demanding test validated the solution's suitability and reliability for everyday operational use in the demanding field of heavy transport.
Helmut Alborn's concluding assessment reflects his complete satisfaction with the outcome: "Knowing that this carefully selected combination of heavy-duty module and advanced lashing equipment comprehensively meets all our stringent requirements provides me with complete peace of mind. I am confident in the knowledge that we have achieved the highest possible levels of safety for both our employees and our customers. This commitment to safety is paramount to our operational ethos, and we remain steadfast in our willingness to invest in the highest quality technology available to achieve and maintain these critical safety standards."
Article copyright to RUD. Pictures credit to TII Scheuerle / 21ninefilms. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
The modern construction landscape is dynamic and demanding, constantly pushing the boundaries of engineering projects. From towering skyscrapers to complicated infrastructure, success relies on efficient and reliable lifting solutions that can manage a wide range of challenges. This is where RUD steps in with a diverse range of innovative lifting solutions designed to tackle even the most demanding construction and infrastructure projects with precision and safety.
RUD - A Legacy of Innovation in Lifting Solutions
RUD has earned its reputation for excellence through decades of continuous innovation. Dedication to research and development has resulted in a comprehensive portfolio of lifting solutions meticulously engineered to meet the specific requirements of diverse construction projects.
Beyond the Traditional Hook
RUD's approach extends beyond the standard industry hook, offering a range of lifting devices tailored to meet the unique challenges in modern construction:
Heavy Lifting Specialists: For projects involving massive loads and demanding lifting capacities, RUD offers specialised lifting equipment like heavy-duty chain slings, shackles, eyebolts, and pre-cast lifting hoops. These components are crafted from high-strength steel, rigorously tested, and designed for maximum safety and durability under extreme conditions.
Be it our ICE Grade 120 chains, which are 30% lighter than the next nominal grade chain, or our VIP Maxi Construction Kit, which offers a WLL (Working Load Limit) of up to 126 tonnes for crane operators, choose from more than 700 tested boltable and weldable lifting points in load ranges up to 250t that meet maximum safety requirements in infrastructure projects.
Lifting/Spreader Beams: RUD offers a range of specialised products designed to handle specific challenges within the construction industry. Lifting and spreader beams are generally used where loads must be lifted and moved in a horizontal configuration and where the load is being lifted from a single lifting point. The load being lifted is spread over the length of the beam, giving an even distribution and a safer lift.
Addressing Unique Challenges in Construction Projects
RUD's diverse range of lifting solutions allows construction professionals to overcome a range of challenges faced in modern projects:
High-Rise Construction: Skyscrapers demand efficient and reliable lifting solutions. RUD's lifting solutions for construction cranes can handle the immense weight of structural elements, ensuring safe and controlled movement during the building process.
Prefabricated Construction: The increasing reliance on prefabricated components requires lifting equipment capable of handling large, pre-assembled sections with precision. RUD's spreader beams and custom lifting solutions are designed to lift and position these components, thereby streamlining the construction process.
Bridge Construction: Bridge construction involves lifting and appropriately positioning heavy structural elements. RUD offers Philipp Lifting Hoops, which are wire ropes that enclose a concrete core. Lifting hoops ensure the safe lifting and placement of bridge girders, decks, trusses, and other components.
Read how RUD Australia helped Universal Cranes with the Pacific Highway Exit 41 Upgrade here.
Wind Turbine Installation: Wind turbines' dizzying heights require sophisticated lifting equipment. RUD's specialised lifting solutions, including custom-designed lifting slings and Personal Fall Arrest products such as the PSA VRS-STARPOINT and the PSA INOX-STAR, ensure the safe and efficient installation of turbine blades, nacelles, and other key components.
Offshore Construction: Working in harsh marine environments demands robust lifting solutions. Weld-on products such as the INOX-ABA, made from duplex steel 1.4462, are corrosion resistant, provide reliable lifting capacity, and secure load handling for offshore projects.
Read how RUD Germany lifted a 25m long, 56 tonne lattice cage in Berlin here.
A Focus on Safety and Efficiency
RUD's commitment to safety is ingrained in every aspect of its operations. We adhere to the highest industry standards, ensuring all our products are rigorously tested and certified to meet strict safety regulations. We also have a full engineering team at Brisbane who are experts in lifting solutions and offer compliance certification, including the capability to test fabricated goods and lifting devices with two 200-tonne tensile and one 500-tonne compression test bed.
Beyond safety, our lifting solutions are designed to maximise efficiency in construction projects. By providing reliable and adaptable products, we empower construction companies to streamline projects, reduce downtime, and complete jobs on time and within budget.
A Partner in Construction Success
RUD's innovative lifting solutions play a critical role in shaping the modern construction landscape, allowing contractors to tackle complex projects with confidence and efficiency. We provide a comprehensive range of lifting devices and manufacture bespoke solutions at our 6000m2 facility at Larapinta. We also provide testing and compliance services, including assessment and verification of engineered products and structures, third-party review, proof and destructive testing, materials analysis, major inspections, modifications, and repairs. Thus, you can be assured of our quality and certification, which exceed industry standards.
For specified products in construction and infrastructure projects, RUD can help with STEP or CAD files that integrate our products into your designs. Visit our Technical Downloads page to search for files or technical specifications. If you want to download our brochures or catalogues, you can also head to our Download Portal.
As the construction industry continues to evolve, RUD remains committed to developing innovative solutions that drive progress, enhance safety, and contribute to the successful completion of complex construction projects worldwide.
Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
If you want to know how the team at RUD can help, please call 07 3809 1300 or fill out a form here.
Part 2 of the 2-part article. Click here to read Part 1.
A Comprehensive Range of Lashing and Anchoring Solutions
RUD offers a comprehensive range of solutions, addressing both lashing and anchoring needs:
High Capacity Lashing Points: These lashing points are engineered for multi-directional load capacity with a 2:1 safety factor against breakage. They are clearly labelled with their tensile strength for easy identification during setup.
L-ABA: Forged with one-piece construction for exceptional strength. Click to view the product.
LPW: Patented 90° design for efficient load support, featuring a noise-dampening holding spring. Click to view the product.
Secure Anchor Points: These products offer a 4:1 safety factor against breakage. They feature clear WLL labels and undergo electromagnetic crack testing for maximum reliability.
W-ABA: One of the best-selling products, the W-ABA comes with an annealed base for superior wear resistance. Click to view the product.
VRBS: Features 180° pivoting for versatility with split force introduction for optimal load distribution. Click to view the product.
VLBS: Also features 180° pivoting for versatility and a high safety factor due to an undetachable suspension ring and weld-on block. Click to view the product.
Benefits of RUD's Lashing System:
Enhanced Load Control
High-capacity lashings effectively manage the heavyweight and shifting forces during transportation, ensuring stability even on challenging terrain.
Reduced Tipping Risk
Strategically placed anchor points prevent tipping during turns and manoeuvres, offering peace of mind for drivers navigating tight corners and uneven roads.
Durability and Reliability
Robust, wear-resistant materials ensure long-lasting performance for multiple journeys, reducing maintenance costs and downtime.
The Bottom Line: Choosing the Right Partner
The successful transport of Pasquale Maraffa's oversized boiler highlights the crucial role of proper lashing and anchoring technology in handling heavy, high-centre-of-gravity loads. By partnering with RUD, transport and freight companies can ensure safe and efficient delivery, even for the most demanding projects.
Investing in robust lashing solutions is not an expense; it is crucial to ensure the safety and success of every transport operation.
RUD will exhibit at the National Bus & Coach Show at the Brisbane Convention and Exhibition Centre from 17-18 September 2024. Visit our booth DB33 in Hall 3 to discuss our lashing solutions and hoists for the heavy vehicle industry.
If you want more details of our lashing solutions for the transport industry, call us on 07 3809 1300 or email us here.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
This is a 2 part article.
Transporting large bulky equipment with a high centre of gravity is a challenge. In the world of heavy transportation, hauling oversized equipment presents unique challenges. From navigating tight corners to tackling unpredictable terrain, every journey demands meticulous planning and a deep understanding of load-securing techniques.
This is true when dealing with extremely heavy loads with a high centre of gravity, like massive boilers transported to industrial sites. Continue to read how an Italian freight company used RUD expertise to transport a huge boiler.
Pasquale Maraffa, owner of an Italian freight company, recently faced such a challenge. His team was contracted to transport a colossal boiler, weighing over 200 tonnes and towering 16 meters high, to a refinery. The large size and weight of the load required careful planning because even a slight incline in the road could put immense stress on the lashing components. Adding to the complexity, narrow turns posed a significant risk of the load tipping over.
For Pasquale, the success of this project rested on choosing the right partner-one with a clear understanding of load securing and a proven track record of handling such demanding tasks. That partner was RUD, known worldwide for advanced lashing technology solutions.
The Importance of Lashing Expertise
While many transport companies acknowledge the importance of weather considerations and route planning, the crucial aspect of lashing point capabilities often gets overlooked. This is where RUD's expertise shines. We understand that every lashing point on a trailer must be carefully evaluated to ensure its capacity matches the load's weight and the stresses it will encounter during transport.
For Maraffa, this project highlighted the importance of choosing a partner like RUD, which offers comprehensive lashing technology solutions tailored to specific needs. Instead of relying on generic solutions, RUD provides a customised approach, including:
Clear Working Load Limits (WLL)
All RUD products are clearly labelled with their safe working capacity, ensuring proper use and preventing accidents.
Technical Expertise
RUD offers custom lashing solutions based on the specific load characteristics and transportation requirements, creating a bespoke system for each transport.
Customisation
RUD can even customise lashing products to match the brand colours of trailer manufacturers, adding a touch of visual professionalism to the trailer.
Optimised Lashing Design
RUD products are designed with rounded and durable shapes to minimise wear and tear, guaranteeing long-lasting performance.
To be continued ... Click here for Part 2
Investing in robust lashing solutions is not an expense; it is crucial to ensure the safety and success of every transport operation.
RUD will exhibit at the National Bus & Coach Show at the Brisbane Convention and Exhibition Centre from 17-18 September 2024. Visit our booth DB33 in Hall 3 to discuss our lashing solutions and hoists for the heavy vehicle industry.
If you want more details of our lashing solutions for the transport industry, call us on 07 3809 1300 or email us here.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
Part 2 of the 2-part article. Click here to read Part 1.
Load securing during transportation faces many challenges, especially when dealing with loads that have sharp edges. The sharp edges pose a risk to the integrity of lashing equipment and can potentially lead to accidents, jeopardising the safety of vehicle occupants and other road users. Hence, understanding the potential dangers associated with sharp edges is critical to ensure safe and efficient transportation. Read Part 2 below.
Reduction of Lashing Capacity
With loads where the lashing chain goes over sharp edges, we recommend reducing the Lashing Capacity (LC) by 25% or using a larger chain size. The Load Restraint Guide 2018 of the National Transport Commission (NTC) outlines the rules for lashing loads with sharp edges.
For example, if a lashing chain has a rated capacity of 10,000 daN, the effective securing capacity with a sharp corner load would be reduced by 25%, to 7500 daN.
ICE Grade 120 Lashing Chains
ICE Grade 120 lashing chain can replace a Grade 80 lashing chain of the next largest nominal thickness in direct lashing. ICE 120 is lighter than Grade 80 by 45% and has a breaking force up to 60% higher than Grade 80. This means that by using an ICE 120 lashing chain, you can have a large weight reduction with easier assembly and better safety.
How can Endless Chains help?
In situations where suitable lashing points are unavailable or the existing points are unsuitable, using hooks or shackles for connecting the lashing chain can expose the connecting element to bending stresses. This can compromise the integrity of the connection and lead to potential failure.
Endless chains, designed to eliminate the need for separate hooks or shackles, provide a safer alternative. With an endless chain, the lashing capacity remains consistent throughout the entire chain loop, eliminating the potential weak points associated with hooks or shackles. Moreover, doubling up an endless chain reduces the effects of sharp edges, as the load is distributed across a larger surface area, which limits the stress on individual chain links.
ICE-Endless-Chain and ICE-Multi-shortening Claw
When combined with the ICE-Endless Chain, the ICE-Multi-shortening claw forms a closed chain system that is easily adjustable and can be opened without tools. This flexibility allows for convenient use in situations where the load's dimensions may vary. This configuration is particularly beneficial for securing loads with unconventional shapes, such as stone blocks or concrete, which may lack dedicated lashing points.
The advantages of such a configuration are:
- The endless chain can be opened without tools and
- Is adjustable in its endless chain diameter.
Conclusion:
Understanding and addressing the challenges posed by sharp edges during load securing is crucial for ensuring safe and efficient transportation. By implementing the guidelines of the Load Restraint Guide and utilising appropriate protective measures such as edge protectors and endless chains, we can effectively mitigate the risks associated with sharp edges, ensuring the integrity of the lashing equipment and the safety of all road users.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
This is a 2 part article.
Load securing during transportation faces many challenges, especially when dealing with loads that have sharp edges. The sharp edges pose a risk to the integrity of lashing equipment and can potentially lead to accidents, jeopardising the safety of vehicle occupants and other road users. Hence, understanding the potential dangers associated with sharp edges is critical to ensure safe and efficient transportation.
Sharp edges can cause considerable wear and tear on lashing equipment, primarily due to the concentrated stress they can impose on the lashing material. The repetitive bending and flexing of the lashing equipment as it goes over these edges can lead to fatigue, weakening the material and potentially causing failure. This failure can result in a sudden snap, a gradual weakening, or a distortion in the equipment's shape, resulting in a compromised load restraint system and a potential safety hazard.
In this article, we will address the question of what is considered a sharp edge and what measures should be taken to ensure safety when working with such angles.
Australian National Transport Commission and sharp edges
The National Transport Commission (NTC), in its Load Restraint Guide 2018, emphasises the importance of protecting lashing chains from sharp edges. This guide outlines a clear correlation between the sharpness of a corner and the chain's lashing capacity, highlighting the critical need to consider the load's geometry when selecting and using lashing equipment.
As per the guide, the lashing chain should be protected over sharp edges or rough surfaces to maintain its full lashing capacity.
When the corner radius (r) is less than the chain size (d), the chain's lashing capacity is reduced by 25%. The above figure is taken from the Australian Load Restraint Guide 2018.
Understanding the Corner Radius and Chain Diameter
When assessing load-securing options, the radius of the sharp edge should be considered in relation to the degree of flexibility of the lashing equipment. The corner radius (r) refers to the radius of the curve at the corner of the load, while the chain diameter (d) refers to the diameter of the chain link. Understanding the relationship between the two is critical because it influences the choice of lashing equipment.
To ensure safe and effective load securing, the corner radius should always be greater than the chain diameter. This ensures smooth chain movement over the corner without any risk of jamming, kinking, or undue stress. When the corner radius is less than the chain diameter, the chain experiences increased bending stress, leading to potential damage and reduced functionality.
Protective measures must be implemented to reduce the risk when the corner radius is smaller than the chain diameter. Edge protectors are an excellent option because they serve as an intermediary between the chain and the load, preventing direct contact and protecting the chain from premature wear and tear.
To be continued ...
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
Secure and reliable lashing points are critical when transporting heavy machinery and cargo. These critical components guarantee the safety of goods in transit and minimise potential damage and costs. In addition, appropriately secured loads significantly reduce the risk of accidents caused by shifting cargo, protecting drivers, passengers, and other road users*.
* If you want more details on the importance of load securing, including the NHVR Load Restraint Guide, read our 2-part article published earlier:
Part 1 and Part 2
The Importance of Secure Lashing During Transport
Imagine a scenario where a load shifts unexpectedly during transport in your heavy vehicle. Not only could it damage the cargo itself, but it also poses a significant risk of accidents for drivers, passengers, and other road users. This is why proper load restraint using certified lashing equipment, as mandated by the Australian Load Restraint Guide, is absolutely crucial.
RUD: A Global Leader in Lashing Solutions
RUD is a world leader in the lifting and lashing industry and offers a comprehensive selection of lashing points with capacities ranging from 3,000 to 32,000 daN. These lashing solutions cater to diverse sectors, including the lashing of heavy and large loads in cargo transportation, vehicle transport, railway operations, and construction equipment.
Uncompromising Quality and Compliance
RUD takes quality and compliance seriously. All RUD lashing points undergo rigorous 100% crack testing and adhere to the strictest quality control procedures. This ensures that you receive reliable and compliant products that meet the demands of heavy vehicle transport.
Flexibility and Adaptability for Optimised Loading and Unloading
Regarding efficiency, RUD's lashing points are designed for unmatched flexibility during loading and unloading operations. The compact designs with large eye diameters allow greater versatility when using different lashing equipment. The diverse welding surfaces enable easy and seamless integration into the truck or trailer chassis during the build process.
For instance, the RUD OPTILASH-CLICK system stands out for its versatility. It can be moved along the chassis, reducing the required number of lashing points. This translates to cost savings and lighter weight for your heavy vehicle.
Benefits of Choosing RUD Lashing Points
There are numerous advantages to incorporating RUD lashing points into your transport operations:
- Multi-directional lashing capability: Ensures comprehensive load security from all angles.
- Two-fold safety factor: Provides exceptional reliability against breakage for peace of mind.
- Marked tensile strength: Lashing capacity (LC) is marked in daN for accurate load identification.
- Smooth, rounded shapes: Minimises wear and tear on lashing equipment.
- Optimal connection sizes: Delivers secure and efficient attachment for your cargo.
The RUD Lashing Point Range
To cater to various load-securing needs in transport, RUD offers a comprehensive range of lashing points, including weld-on and bolt-on options.
RUD Weld-On Lashing Points:
RUD Bolt-On Lashing Points:
Why Partner with RUD for Your Lashing Needs?
There are several compelling reasons to choose RUD for your lashing point requirements:
- Unmatched Expertise: RUD brings decades of global experience and leadership in lifting and lashing technology to the table.
- One-Stop Solution: We offer a comprehensive range of load-securing solutions backed by a reliable service network.
- Optimised Shapes: RUD's lashing points are designed with rounded shapes and no sharp edges to minimise wear and tear on your lashing equipment.
- Clear Markings: Lashing load specifications are marked for easy reference during loading and transport.
- Custom Branding: RUD lashing points can be custom-painted to match the colour of your vehicle and chassis.
By partnering with RUD for your lashing point needs, you are guaranteed exceptional quality, superior safety, and efficient operation of all your load securing and lashing requirements. RUD lashing points are available through a network of Australia-wide distributors. If you want to know your nearest RUD distributor, email us or call us on 07 3809 1300.
Article copyright to RUD Ketten and RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.
