RUD’s vertically integrated German manufacturing process combines precision engineering, advanced production technology and full traceability to deliver safer, high-performance lifting and lashing equipment for demanding industries. From the RUD VWBG load ring through to digitally traceable lifting solutions, RUD continues to support the Australian industry with reliable engineered lifting solutions built for long-term durability.

Made in Germany remains a globally recognised benchmark for engineering quality, reliability and technical expertise. In industries such as mining, transport, manufacturing, defence and infrastructure, companies prioritise safety, durability and long-term performance when selecting equipment and industrial lifting equipment.

At RUD, German manufacturing remains central to the production of lifting and lashing equipment, conveyor and drive technologies and tyre protection chains. Despite ongoing global manufacturing pressures, including rising operating costs, labour shortages and low-cost competition, RUD continues to invest in local manufacturing and engineering expertise at its headquarters in Aalen, Germany. This commitment supports the production of German-engineered lifting equipment designed for demanding industrial environments.

A Manufacturing Process Built Around Quality Control

German manufacturing is recognised worldwide for precision engineering, structured processes and consistent product performance. RUD supports these standards through a high level of vertical integration manufacturing, controlling key production stages internally rather than outsourcing them across multiple suppliers. Approved German manufacturers supply semi-finished components, which RUD then machines, assembles, tests and coats within its own facilities.

This approach maintains close control over material quality, machining accuracy and full product traceability throughout the supply chain. In lifting applications exposed to high dynamic loads and harsh operating conditions, this level of control is critical for engineered lifting solutions used across mining, infrastructure and heavy industry.

Engineering Expertise and Skilled Manufacturing

RUD combines advanced manufacturing technology with highly skilled engineering and production teams. Automated CNC machining, forging and heat treatment systems work alongside hands-on technical expertise, with specialists overseeing every stage of production.

This combination of modern equipment and practical knowledge supports tight tolerances, repeatable output and reliable product performance to meet strict operational standards across a range of industrial environments. The result is German engineered lifting equipment built for reliability, durability and long service life.

VWBG Load Rings - An Example of German Manufacturing Standards

The production of a RUD VWBG load ring demonstrates the precision and manufacturing control used throughout the entire process. The RUD VWBG load ring supports the safe lifting, rotating and turning of loads while reducing shock loading during operation, making it a trusted solution for heavy lifting safety equipment applications.

Production begins with high-grade steel sourced from approved German suppliers, including forged blanks manufactured in-house. RUD applies strict material specifications to achieve the required strength, fatigue resistance and durability before machining starts.

After forging, CNC turning and milling processes create the final threads, bearing surfaces and functional interfaces. Throughout machining, technicians conduct inspections to verify compliance with tight tolerance requirements.

RUD then forms the suspension link from a heated steel bar using induction heating and hydraulic forming equipment. Resistance and flash butt welding join the ends, producing strong and consistent welds capable of withstanding repeated load cycles in demanding environments.

Heat Treatment, Testing and Surface Protection

After forming and welding, components undergo heat treatment to achieve the required mechanical properties and Working Load Limit (WLL). RUD proof tests each suspension link at loads exceeding its rated WLL before conducting detailed inspections for defects and surface discontinuities.

Once approved, the components receive RUD’s distinctive pink powder coating through an electrostatic coating process and controlled oven curing. The coating provides long-term corrosion resistance and wear protection in demanding industrial environments where lifting and lashing equipment must perform consistently under harsh conditions.

Digital Traceability and Final Assembly

Final assembly of the VWBG includes integration of all mechanical components, including an RFID transponder that provides each load ring with a unique digital identity. Users can access product data, inspection records and lifting equipment traceability information using RUD apps such as the BUDDYtron.

This system simplifies product identification, inspection tracking and asset traceability, helping improve maintenance planning and operational safety.

Supporting Australian Industry with Proven Manufacturing Standards

For Australian industries operating in mining, heavy transport, defence and infrastructure, product reliability is a critical factor in safe and efficient operations. Equipment manufactured under strict engineering control supports reduced operational risk, improved service life and compliance with relevant Australian standards.

RUD Australia continues this German manufacturing legacy through its state-of-the-art production facility in Brisbane, supplying industrial lifting equipment Australia industries rely on for safety, durability and operational performance.

Summary

Made in Germany continues to represent precision engineering, controlled manufacturing processes and long-term reliability. At RUD, these principles guide every stage of production, from steel selection and forging through to machining, heat treatment, coating and digital traceability.

The result is lifting and lashing equipment designed to deliver consistent performance, safety and durability in demanding industrial environments. Through advanced manufacturing, vertical integration manufacturing and proven engineering expertise, RUD continues to deliver engineered lifting solutions trusted across the global industry.

In 2026, RUD Germany was recognised as “Company of the Year” in the metal industry category.

If you want more details of our German-made solutions, email us or call us on 07 3809 1300.

Article rewritten from RUD Germany, which can be read here. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

RUD+Spanset Austria has moved into a new factory building, which recently went into operation.

RUD+Spanset is located in Friedburg and has been servicing customers in Austria for over 15 years. In 2013, the branch expanded into a new building to enable a larger storage space and service customers quickly and efficiently with a large portfolio of products.

RUD+Spanset are investing in the crucial Austrian market for an optimised logistics and assembly process.  The factory was built with state-of-the-art construction, including photovoltaics and a heat pump system, which enables RUD+Spanset to set a benchmark in CO2-neutral, sustainable management. 

Congratulations to the RUD+Spanset Team! 

In an Australian heavy vehicle workshop, floor real estate is valuable. Fixed vehicle hoists can be inefficient as they occupy floor space even when not in use, hindering workflow and limiting workshop capabilities. Mobile truck and bus hoists offer a smarter solution, providing space-saving and flexible workshop layouts that boost productivity and safety.

Workshop Limitations of Fixed Hoists

Many older Australian workshops often use pits or fixed above-ground hoists, both of which create space limitations. Fixed hoists require dedicated bays around their lifting points. When a hoist is not in use, this bay remains idle, wasting valuable space. This inflexibility restricts workflow, particularly in workshops with limited space. Manoeuvring trucks and buses around fixed hoists can be difficult, requiring precise positioning and increasing the risk of minor accidents. Fixed hoists are also challenging in workshops that require adapting to different vehicle sizes.

Reclaiming Workshop Space

Mobile heavy vehicle hoists provide an ideal alternative to fixed hoists. Designed for portability, these hoists operate in synchronised pairs or sets to lift entire vehicles. Mounted on wheels or castors, mobile hoists can be moved around the workshop to the vehicle's location. After lifting, vehicles can be placed on stands, freeing up the hoists to lift other vehicles.

This mobility offers significant space-saving advantages. Workshops can move away from fixed bay layouts to dynamic, adaptable workspaces. Instead of fixed bays dictating workflow, floor space becomes flexible and adjustable to the vehicles being serviced and the tasks required.

Adapting to Australia's Diverse Workshop Demands

Mobile truck and bus hoists enhance workshop efficiency and productivity beyond space-saving. Below are some benefits of using mobile truck and bus hoists.

• Versatility: Mobile hoists allow workshops to utilise the entire floor space during peak periods and repurpose areas during quieter times
• Service a Range of Vehicles: Mobile hoists accommodate various wheelbases and vehicle sizes, including trailers and specialised vehicles. Both Endurequip and Finkbeiner can be used in sets of 4 to 20 hoists to lift different-sized trucks, buses, road trains, rail coaches, and agricultural or portable buildings
• Temporary Layout: In leased workshops, mobile hoists eliminate the need for permanent structural changes like pits or concrete drilling, preserving the building's integrity
• Indoor and Outdoor Use: IP 65-rated mobile hoists, like galvanised Finkbeiner models and Endurequip, are suitable for both indoor and outdoor use, including wash bays and harsh outback conditions
• Minimised Vehicle Movement: Mobile hoists can be moved and brought to the vehicle, reducing unnecessary and time-consuming manoeuvring within the workshop
• Quick Lifting and Lowering: Fast lifting and lowering times, such as Finkbeiner's 90-second cycle, save time and accelerate repair processes
• Enhanced Accessibility: The open design of mobile hoists provides easy access around the vehicle, simplifying inspections and repairs and improving workflow efficiency

Australian Workshop Success

Read how an inter-state bus and coach company experiencing rapid growth switched to mobile hoists from fixed hoist bays and expanded its service capacity.

By switching to mobile bus hoists, they:

• Optimised Lifting Space: They maximised space around the mobile hoists to service both small and large buses without the need for an expensive building expansion
• Established Adaptable Service Zones: They reconfigured the workshop floor to handle different bus sizes for varied maintenance schedules
• Enhanced Workflow Efficiency: Reduced bus manoeuvring sped up turnaround times by minimising unnecessary movement and increased safety

Selecting the Ideal Mobile Hoist: Key Australian Workshop Considerations

Choosing the right mobile truck and bus hoist is crucial for space optimisation and workshop efficiency.

Consider these factors for Australian workshops:

• Lifting Capacity (Australian Standards Compliance): Ensure the hoist capacity exceeds the weight of the heaviest vehicles. Endurequip Portalift complies with Australian standards AS 2550.9.1996, AS/NZS 2538:2004 and ISO 9001, with safety features and underbody access
• Workshop Floor Conditions: Assess how easily hoists move and position across your workshop floor. Look for features like grab handles and appropriate wheel sizes for smooth movement
• Safety Features: Prioritise hoists with essential safety features, including accessible emergency stops and safety locks
• Manufacturer Reputation and Local Support: Select reputable manufacturers with proven experience. Endurequip is Australian-made in Brisbane, while Finkbeiner has a German manufacturing history since 1927. Both brands offer Australia-wide service and spare parts support

An Efficient Australian Workshop Future

Mobile truck and bus hoists overcome the limitations of fixed hoists, offering adaptable solutions for efficient workshop layouts. Endurequip and Finkbeiner mobile hoists empower Australian workshops to maximise space, streamline workflows, increase productivity, and thrive in a competitive market.

RUD will exhibit at the Brisbane Truck Show at the Brisbane Convention Centre from 15-18 May 2025. Visit our booth #297 on the Plaza Level for more details about our truck hoists and workshop handling solutions.

Want free tickets to the 2025 Brisbane Truck Show? Click here to fill out a form to enter the draw to win FREE tickets to the 2025 Brisbane Truck Show.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

A load restraint system is essential for safely securing freight on heavy vehicles and preventing possible accidents or hazards during transit. Load restraint systems comprise various methods and equipment, such as friction matting, pallets, shrink wrapping, edge protectors, and securing straps or chains. Proper load restraint ensures compliance with safety regulations, protects assets, and enhances transport efficiency.

In Australia, the National Heavy Vehicle Regulator (NHVR) plays a crucial role in regulating heavy vehicles with GVM over 4.5 tonnes through the Heavy Vehicle National Law (HVNL - Qld). It also publishes the Load Restraint Guide, a comprehensive resource that sets the standard for best-practice restraint systems. This article is based on the NHVR guidelines and our recommended RUD products to secure loads.

Why do we need Load Restraint?

A robust load restraint system is crucial for:

• Safety: Prevents accidents by keeping loads stable
• Compliance: Meets the HVNL loading requirements
• Asset Protection: Reduces damage to cargo and infrastructure
• Efficiency: Streamlines loading and unloading processes

Designing a Load Restraint System

The Load Restraint Guide provides recommendations for standard freight, offering a reassuring support system for operators. Professional engineering guidance is crucial in designing a suitable load restraint system for complex loads.

Note: Also read the NHVR Loading Plans, which recommend how loads should be packed and positioned and the minimum requirements to safely restrain the load for transit by road.

Key Elements of a Load Restraint System

When developing a load restraint system, follow the below steps to prevent accidents, keep your team safe, and ensure compliance with HVNL loading requirements.

1. Safety Procedures

• Establish documented procedures and loading plans
• Train drivers and loaders
• Implement exclusion zones and clear communication protocols
• Conduct regular safety reviews

2. Load Assessment

• Evaluate mass, dimensions, centre of gravity, fragility, friction, and packaging
• Use scales or manufacturer specifications to verify load weight

3. Vehicle Selection

• Ensure the vehicle has adequate capacity and securing points
• Choose stable vehicles, especially for high-centre-of-gravity loads

RUD offers a wide selection of Lashing Systems, including lashing points for trucks and trailers. These include the L-VLBG Bolt-On Lashing Ring, the L-ABA Weld-On Lashing Point, and the LPW Weld-On Lashing Point, each designed to meet specific load restraint needs.

4. Restraint Equipment Inspection

• Check vehicle structures and restraint gear for wear and tear
• Use rated and regularly inspected equipment

5. Restraint Methods

• Choose between tie-down or direct restraint methods or a combination of both
• Seek professional assessment if unsure

RUD has a team of engineers to assist in designing and specifying the correct load restraint system  

6. Load Positioning

• Position loads centrally and distributes weight evenly
• Avoid dangerous projections

7. Load Stability

• Use rigid structures, strapping, and properly tensioned lashings
• Exercise caution when turning or braking with high-centre-of-gravity loads

RUD has a range of Lashing Systems, for increased safety and reliability

8. Securing the Load

• Apply adequate restraints to withstand transport forces
• Add extra restraints if in doubt

9. Driving Adjustments

• Adapt driving style based on load type and positioning
• Avoid sudden movements and be mindful of vehicle dimensions

10. Regular Load Checks

• Inspect load security periodically during transit
• Adjust restraints as needed, especially for loose materials

How can RUD help?

RUD ICE Chains and RUD Tensioners, such as the ICE-CURT-GAKO Tensioner with a magnetic locking device, help to secure your load safely. All RUD high-quality lashing and load securing systems are designed for superior load restraint, ensuring your cargo remains secure and preventing any slippage or movement in transit.

Every load is different, and a one-stop approach does not work. Planning a tailored restraint approach is critical to ensure safety, compliance, and efficiency. By following best practices and regularly inspecting the load restraint system, drivers and operators can prevent accidents and ensure smooth transportation.

RUD will exhibit at the 2025 Brisbane Truck Show at the Brisbane Convention Centre between 15-18 May 2025, showcasing load restraint solutions and heavy vehicle hoists. Do you want free tickets to the Truck Show? Click here to fill out a form to enter the draw to win FREE tickets.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

Are you tired of working on the ground? Or in vehicle pits? If so, read further on why you should consider using hoists in your automotive workshop.

If you are searching for heavy vehicle hoists, the 2025 Brisbane Truck Show is a good place to start. The Brisbane Truck Show is claimed to be the biggest automotive show in Australia-Pacific. It brings over 40,000 visitors across four days and features a range of trucks and equipment under one roof, including a variety of heavy vehicle hoists.

Benefits of Buying or Upgrading Hoists?

Before getting into the details, there is one question you need to ask yourself - Do I need to buy or upgrade my hoists?

Let's consider the benefits before deciding:

• Enhanced Safety: Old or poorly maintained hoists are safety risks. A modern hoist, especially with features like overload protection and automatic locking, significantly reduces risks to your mechanics
• Increased Efficiency: A quicker, reliable hoist translates to more jobs in less time. This is crucial for workshops that are busy on the floor and want to boost productivity
• Improved Ergonomics: Modern hoists are designed with the operator's comfort in mind to reduce stress and fatigue. Happy mechanics mean better work and fewer safety risks
• Broad Vehicle Compatibility: As the trucking industry evolves, especially with electrification, so do vehicle weights and designs. An outdated hoist might struggle with newer, larger, or more specialised vehicles
• Compliance & Reputation: Keeping up with safety standards is not just to avoid penalties; it is about building a reputation for quality and professionalism

 Key Factors to Consider:

Here is what you need to consider before deciding:

1. Lifting Capacity: Choose a hoist with a capacity slightly higher than the heaviest vehicle you service
2. Workshop Space: Ensure you have enough space and consider the need for battery charging areas
3. Fixed vs. Mobile: Mobile hoists like Endurequip and Finkbeiner offer flexibility in the workshop over fixed hoists
4. Type of Vehicles Serviced: Select hoists suited to the types of vehicles you regularly service
5. Lifting Height: Ensure adequate height for comfortable work under vehicles
6. Safety Features: Look for essential safety features like overload protection and emergency stops
7. Power Requirements: Consider the electrical needs of the hoist and your workshop's infrastructure
8. Warranty & Support: Choose reputable brands with solid warranties and technical support
9. Budget: Investing in a quality hoist is a long-term investment for your business
10. Compliance with Australian Standards: Ensure the hoist meets safety and reliability standards

Spotlight on Endurequip and Finkbeiner:

Now, let's take a closer look at two hoist brands you will see in our booth at the 2025 Brisbane Truck Show:

Endurequip: Australian-Made Chain-Driven Robust Hoist

Endurequip has been a trusted name in the Australian heavy vehicle hoist industry for over 35 years. Known for robust, chain-driven technology, Endurequip hoists are built to withstand the challenges of demanding workshop environments.

Key Features:

• Australian-made using high-quality materials
• The chain-driven design offers simple, reliable operation
• Lifting capacity from 7.5 tonnes and used in configuration of 4, 6, 8 or 10 hoists
• Built to Australian standards - 2550.9.1996, AS/NZS 2538:2004 and ISO9001

Finkbeiner: German Quality Hydraulic & Wireless Hoist

Founded in 1927, Finkbeiner is reputed for state-of-the-art design, quality, and reliability. Backed by a robust global distribution and service network, Finkbeiner empowers you to keep your workshop running smoothly anywhere in the world.

Key Features:

• Wireless operation with simple setup and quick lifting speeds
• Hydraulic system is virtually maintenance-free
• Advanced safety features such as double load securing locks, emergency stops, etc
• Continuous design improvements for performance and long-lasting reliability.

Not after a hoist? How about accessories?

We offer a range of accessories and stands that can further enhance the functionality and versatility of their hoists. Some notable options include (as seen on their website):

• Long & Short Vehicle Stands: Vehicle stands support the vehicle at a set height, giving flexibility to your workshop
• A-Frame Trailer Adaptors: Optimise your workshop to lift trailers through our adaptors, which are rated to 12 tonnes lifting capacity
• Small Wheel Adaptors: To lift small-wheeled vehicles such as cars, light trucks and mini-buses on your current heavy vehicle hoists
• Vehicle Ramps: Drive-on/off ramps reduce vehicle turnaround time in the workshop. Available in standard 14t capacity and premium 20t capacity
• Safe Work Platforms: Work platforms to access bus and truck air-conditioning units and battery packs on the roof
• Tyre Stillages: For bulk storage of heavy vehicle tyres

Making the Right Choice:

The 2025 Brisbane Truck Show is the perfect opportunity to see our range of hoists, talk to our experts and decide the best option for your workshop.

Upgrading your truck hoist is a significant investment that can pay dividends in terms of safety, efficiency, and productivity. By carefully considering your needs, researching different options, and taking advantage of the Brisbane Truck Show to see the equipment in person, you can make an informed decision and choose the perfect hoist to take your workshop to the next level. So, get planning, and we will see you at the show.

Click here to fill out an expression of interest form to visit our booth at the 2025 Brisbane Truck Show.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

In the realm of industrial applications, the RUD Forked Link Chains stand out as a robust and versatile solution. Engineered with precision, this forged chain link system is designed to enhance operational efficiency, reduce maintenance costs, and ensure smooth operations across various industries.

Understanding the RUD Forky

The RUD Forky is crafted from drop-forged material, ensuring exceptional strength and durability. RUD's unique heat treatment process guarantees consistent material quality, making the Forky a reliable choice for demanding industrial environments. The chain's optimised grain structure further enhances its resilience and performance.

One of the standout features of the RUD Forky is its sophisticated wear indicator. This visible indicator allows easy monitoring of chain wear, enabling proactive maintenance and reducing the risk of unexpected breakdowns. This feature ensures operational continuity and significant cost savings.

Why does the RUD Forky stand out?

• Material Strength and Durability: The RUD Forky's drop-forged material construction ensures high strength and durability, making it suitable for daily use in harsh industrial conditions.
• Zero Downtime: The innovative wear indicator helps in scheduling maintenance proactively, thereby minimising downtime and enhancing overall operational efficiency.
• Energy Efficiency: The Forky's advanced design includes optimised chain weight, which reduces energy consumption and operational costs. This feature also contributes to a lower carbon footprint, promoting sustainability in industrial operations.

Why is it a Good Decision to choose the Forky?

Choosing the RUD Forky is a good decision for the following reasons:

• Space-Saving Design: The compact chain system of the RUD Forky requires less space compared to conventional options, allowing for more efficient use of available space.
• Versatility: The RUD Forky is adaptable to various conveyor angles, including inclined, vertical, and horizontal applications. This versatility makes it suitable for a wide range of industrial processes.
• Safety: The non-recirculating and slow conveying mechanisms of the Forky reduce the risk of dangerous explosions, ensuring a safer working environment.
• Enhanced Strength: The RUD Forky offers enhanced strength and endurance, along with higher lateral stiffness. The wear indicator allows for quick visual wear inspections, facilitating timely maintenance decisions.
• Reduced Wear and Tear: The Forky's design minimises friction, leading to lower wear and tear and longer operational life.
• Load-Bearing Capacity: The specific draft angle of the Forky enables it to carry full loads efficiently without requiring additional tensioning of the link and scraper bar.

Applications of the RUD Forky

Forked-link chains are suitable for transporting powdered, flaky, grainy, and fragmentary bulk materials but not sticky bulk materials. The RUD Forky is suitable for a variety of industries, including paper production, construction, woodworking, food and feed production, plastics, mills, chemical industries, agriculture, ports and cargo handling, and recycling.

The RUD Forky is a strategic decision for any business aiming to enhance efficiency, reduce costs, and ensure smooth operations. Its robust construction, intelligent design, and versatile applications make it an asset in modern industrial settings. By minimising downtime and maintenance costs, the RUD Forky offers a reliable and cost-effective solution for various industrial applications.

Forky comes in 2 strand variants:

• Single-strand variants 142 x 50 x 19, 142 x 50 x 29 and 260 x 75 x 31
• Double-strand variants 142 x 50 x 19, 200 x 50 x 25 and 250 x 60 x 30

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

If you want to know how the team at RUD can help, please call 07 3809 1300 or fill out a form here.

The modern construction landscape is dynamic and demanding, constantly pushing the boundaries of engineering projects. From towering skyscrapers to complicated infrastructure, success relies on efficient and reliable lifting solutions that can manage a wide range of challenges. This is where RUD steps in with a diverse range of innovative lifting solutions designed to tackle even the most demanding construction and infrastructure projects with precision and safety.

RUD - A Legacy of Innovation in Lifting Solutions

RUD has earned its reputation for excellence through decades of continuous innovation. Dedication to research and development has resulted in a comprehensive portfolio of lifting solutions meticulously engineered to meet the specific requirements of diverse construction projects.

Beyond the Traditional Hook

RUD's approach extends beyond the standard industry hook, offering a range of lifting devices tailored to meet the unique challenges in modern construction:

Heavy Lifting Specialists: For projects involving massive loads and demanding lifting capacities, RUD offers specialised lifting equipment like heavy-duty chain slings, shackles, eyebolts, and pre-cast lifting hoops. These components are crafted from high-strength steel, rigorously tested, and designed for maximum safety and durability under extreme conditions.

Be it our ICE Grade 120 chains, which are 30% lighter than the next nominal grade chain, or our VIP Maxi Construction Kit, which offers a WLL (Working Load Limit) of up to 126 tonnes for crane operators, choose from more than 700 tested boltable and weldable lifting points in load ranges up to 250t that meet maximum safety requirements in infrastructure projects.

Lifting/Spreader Beams: RUD offers a range of specialised products designed to handle specific challenges within the construction industry. Lifting and spreader beams are generally used where loads must be lifted and moved in a horizontal configuration and where the load is being lifted from a single lifting point. The load being lifted is spread over the length of the beam, giving an even distribution and a safer lift.

Addressing Unique Challenges in Construction Projects

RUD's diverse range of lifting solutions allows construction professionals to overcome a range of challenges faced in modern projects:

High-Rise Construction: Skyscrapers demand efficient and reliable lifting solutions. RUD's lifting solutions for construction cranes can handle the immense weight of structural elements, ensuring safe and controlled movement during the building process.

Prefabricated Construction: The increasing reliance on prefabricated components requires lifting equipment capable of handling large, pre-assembled sections with precision. RUD's spreader beams and custom lifting solutions are designed to lift and position these components, thereby streamlining the construction process.

Bridge Construction: Bridge construction involves lifting and appropriately positioning heavy structural elements. RUD offers Philipp Lifting Hoops, which are wire ropes that enclose a concrete core. Lifting hoops ensure the safe lifting and placement of bridge girders, decks, trusses, and other components.

Read how RUD Australia helped Universal Cranes with the Pacific Highway Exit 41 Upgrade here.

Wind Turbine Installation: Wind turbines' dizzying heights require sophisticated lifting equipment. RUD's specialised lifting solutions, including custom-designed lifting slings and Personal Fall Arrest products such as the PSA VRS-STARPOINT and the PSA INOX-STAR, ensure the safe and efficient installation of turbine blades, nacelles, and other key components.

Offshore Construction: Working in harsh marine environments demands robust lifting solutions. Weld-on products such as the INOX-ABA, made from duplex steel 1.4462, are corrosion resistant, provide reliable lifting capacity, and secure load handling for offshore projects.

Read how RUD Germany lifted a 25m long, 56 tonne lattice cage in Berlin here.

A Focus on Safety and Efficiency

RUD's commitment to safety is ingrained in every aspect of its operations. We adhere to the highest industry standards, ensuring all our products are rigorously tested and certified to meet strict safety regulations. We also have a full engineering team at Brisbane who are experts in lifting solutions and offer compliance certification, including the capability to test fabricated goods and lifting devices with two 200-tonne tensile and one 500-tonne compression test bed.

Beyond safety, our lifting solutions are designed to maximise efficiency in construction projects. By providing reliable and adaptable products, we empower construction companies to streamline projects, reduce downtime, and complete jobs on time and within budget.

A Partner in Construction Success

RUD's innovative lifting solutions play a critical role in shaping the modern construction landscape, allowing contractors to tackle complex projects with confidence and efficiency. We provide a comprehensive range of lifting devices and manufacture bespoke solutions at our 6000m2 facility at Larapinta. We also provide testing and compliance services, including assessment and verification of engineered products and structures, third-party review, proof and destructive testing, materials analysis, major inspections, modifications, and repairs. Thus, you can be assured of our quality and certification, which exceed industry standards.

For specified products in construction and infrastructure projects, RUD can help with STEP or CAD files that integrate our products into your designs. Visit our Technical Downloads page to search for files or technical specifications. If you want to download our brochures or catalogues, you can also head to our Download Portal.

As the construction industry continues to evolve, RUD remains committed to developing innovative solutions that drive progress, enhance safety, and contribute to the successful completion of complex construction projects worldwide.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

If you want to know how the team at RUD can help, please call 07 3809 1300 or fill out a form here.

Western Australia's maritime industry faces unique challenges, particularly with vessel access due to the region’s extremely high tidal ranges, which can reach up to 11 meters. These high tides complicate the boarding process from jack-up barges or jetties, posing safety risks to personnel and impacting operational efficiency. Traditional methods of vessel access often prove inadequate and potentially unsafe in these demanding environments.

This is why the RUD TECDOS system is recommended as an ideal solution.

Exceptional durability:

The extreme conditions of Western Australia's coastal waters require equipment designed for exceptional durability and reliability. The RUD TECDOS system is ideal because it is resistant to corrosion and engineered for long exposure to seawater, contamination, and environmental wear and tear arising from the constant buffeting of waves. TECDOS systems ensure long-lasting performance even in the most challenging environments.

Compact and easy to install:

A key advantage of the RUD TECDOS system is its compact design and simple installation process. This minimises disruption to ongoing operations and reduces the time required to integrate the access system into existing infrastructure. Reduced installation time minimises operational downtime and maximises project efficiency. 

Tolerance to misalignment:

The TECDOS system is tolerant of misalignment. Currents, wave action, and the limitations of floating platforms can affect vessel positioning and alignment. The TECDOS system delivers reliable performance even when equipment is shifted or not perfectly aligned. 

The RUD TECDOS system offers a comprehensive approach to vessel access challenges in harsh marine environments. By combining exceptional durability, compact design, and adaptability to misalignment, the system empowers marine operators to navigate the complex tidal conditions of Western Australia.

By leveraging RUD TECDOS, marine operators can enhance safety, streamline operations, and ensure reliable vessel access, thereby mitigating risks and maximising efficiency.

Article copyright to RUD: This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.

If you want to know how the team at RUD can help you, please call 07 3809 1300 or fill out a form here.

You might have seen the well-known slogan printed on trucks: "Without trucks, Australia stops". The rumble of diesel engines has always been the soundtrack of Australian highways, and diesel trucks have long been an integral part of the economy, moving goods across the country's length and breadth.

As vehicle manufacturers display their latest electric vehicles, the question arises - How will the heavy industry change, and what challenges will the future hold? While electrification promises a quieter, cleaner, and more efficient future, transitioning comes with real challenges.

Heavy Loads require Stronger Roads

Due to their heavy battery packs, electric trucks and buses tend to be heavier than their diesel counterparts. Hence, there is a push to increase axle weight limits on certain roads. Higher axle loads carry the risk of quicker road deterioration and will require greater investment in road maintenance and upgrading.

This means:

• Strength of Bridges: We need to investigate if the current bridges can handle the increased vehicle weight
• Road Surface Integrity: We also need to determine how the increased weight can affect the road surface, particularly in traffic-prone regions
• Safety Concerns: Are the current road safety measures adequate for heavier vehicles, or will they need to be upgraded?

Maintenance and Repair Challenges

There will also be changes in maintaining and repairing electric heavy vehicles, such as:

• Specialised Tools and Equipment: Working on high-voltage systems requires specialised tools, equipment, and mechanics' training. This means bigger investments in upgrading workshop facilities and training programs
• Battery Technology: The long-term durability and performance of battery packs are critical concerns. Maintaining and replacing batteries will require specialised knowledge and infrastructure
• Data Analysis and Diagnostics: Electric vehicles generate vast amounts of data on vehicle performance and battery health. Analysing this data effectively will be crucial for predictive maintenance and optimising vehicle performance

Read more on How long do electric batteries last (Opens into a new website page).

The Workshop of the Future

Maintaining and repairing electric heavy vehicles requires a different skill set. Mechanics must understand high-voltage systems, battery technology, and sophisticated diagnostics. Workshops will need to invest in specialised tools, safety equipment, and ongoing training for their staff.

Read more on How workshops will need to adapt to electric vehicle repairs and services (Opens into a new website page).

This change presents both opportunities and challenges. It could be an opportunity to upskill the workforce, attract a new generation of mechanics interested in technology, and create a better-skilled, more competitive industry. The government will have a supporting role as it funds the training programs and supports the development of a skilled workforce in this new field.

Breaking Down the Hurdles

One of the more significant challenges associated with the general use of heavy electric vehicles is the building up of sufficient charging infrastructure. Long-haul routes will require high-powered charging spots, while areas such as cities can accommodate charging needs based on the requirements of delivery trucks and buses.

Read more on Everything you need to know about heavy vehicle charging (Opens into a new website page).

This means heavy investments in the public and private sectors. Government incentives, partnerships with energy companies, and private investment in charging infrastructure will be crucial in ensuring this transition is seamless for the trucking industry.

The Human Element

This switch to electric trucks will also affect truck drivers. Though the initial investment might be higher, the long-term operating costs of electric trucks are bound to be lower. This could increase trucking companies' profitability and potentially higher wages for drivers.

It is also important to understand the transition from diesel to electric driving. Not everybody likes change. Experienced drivers should feel comfortable with the training and confident about operating electric-powered vehicles. Other support measures may also be required to ease drivers' transition to new technologies and the changing trucking industry landscape.

A Sustainable Future

The future is not just about technology; it also means Australia will have a greener future. Lower emissions and cleaner air allow healthier lives. A transition from diesel to electrical will require government, industry, and community cooperation. The future is indeed exciting for the heavy vehicle transport industry.

References:

• National Heavy Vehicle Regulator (NHVR) - https://www.nhvr.gov.au/
• Heavy Vehicle Industry Australia (HVIA) - https://hvia.asn.au/
• Australian Government Department of Infrastructure, Transport, Regional Development, Communications and the Arts - https://www.infrastructure.gov.au/

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

If you want to know how the team at RUD can help, please call 07 3809 1300 or fill out a form here.

Across the world, RUD lifting points and chains are known for their pink colour (Often referred to as pinkies in Australia). Ever wonder why the colour pink? Read the story of how the RUD pink colour came to be and our 30-year journey since 1994.

 The article below summarises the interview conducted with Hermann Kolb, Head of the RUD Group’s Lifting and Lashing Equipment Division in Germany. The original interviews can be read here and here.

In the world of lifting and lashing equipment, functionality and safety reign supreme, and branding takes second place. Yet, for the past three decades, RUD has broken the mould, blazing a new path with its signature pink colour for its lifting, lashing and chain products.

What started as a bold design choice in 1994 has become an industry-defining trademark. From technological advancements to innovative safety measures, RUD's pink lifting and lashing points and chains have reshaped the perception of industrial equipment while reinforcing the brand's commitment to excellence.

The Beginning of an Unmistakable Trademark

The story of RUD's pink lifting equipment began in 1994 with the development of the world’s first Grade 100 chain system. This ground-breaking advancement represented a significant leap in strength and durability, but RUD wanted to ensure it would also stand out visually in a traditionally conservative industry. Opting for colour as the differentiator, the company chose pink - a decision that was as daring as it was unconventional.

According to Hermann Kolb, the Head of RUD Group’s Lifting and Lashing Equipment Division, the colour pink was associated with progressiveness and modernity, making it an ideal choice to signal innovation. The new design was paired with the product designation VIP 100, where "VIP" stood for Verwechslungsfrei in Pink (non-mix-up in pink). The colour initially sparked internal debate, but it was embraced by employees and stakeholders who saw its potential to redefine RUD’s market presence.

Overcoming Industry Stereotypes

Launching pink-coloured lifting chains in a male-dominated, function-over-form industry came with its challenges. However, the team at RUD was determined and refused to compromise on the new colour.

Even after the initial scepticism, the decision to continue with the pink colour was challenging. “A RUD chain is a RUD chain,” Kolb states, reinforcing the company’s commitment to its brand identity. Over time, the pink colour gained acceptance, and customers began to associate RUD with pink lifting and lashing equipment - a connection that has strengthened the brand over the years.

Function Meets Form - Pink as a Safety Indicator

Beyond its aesthetic appeal, the pink coating on RUD’s products serves a critical functional purpose. When exposed to high temperatures exceeding 200°C, the colour darkens progressively, offering a visual indicator of heat exposure. This feature allows users to assess whether a component has been compromised and should be replaced. A brown-black colour, for instance, signals that the material has surpassed 300°C, potentially reducing its strength and requiring immediate replacement.

This innovative approach has set RUD apart in the industry. It provides an additional layer of safety while enhancing the practical value of its products. The heat-responsive colour chart developed by RUD is now a standard tool for professionals who rely on these components.

The Journey from Grade 100 to Grade 120

RUD’s commitment to innovation is reflected not only in the functionality of its products but also in the evolution of its iconic colour. The original, light pink, represented Grade 100 and remained the standard from 1994 until 2007. As RUD introduced Grade 120, we needed to differentiate the higher grade, which is why all ICE 120 products come with a darker shade called ICE pink. This subtle yet effective variation shows the quality differentiator for clarity.

Powder Coating - Durability Under Pressure

RUD’s pink coating is applied using advanced powder-coating technology, ensuring resilience against the rigours of industrial use. To further reinforce product traceability and safety, RUD incorporates permanent embossing such as manufacturer details, quality class, and batch numbers.

Customisation for Diverse Needs

While pink is RUD’s standard colour, we also cater for customer-specific requirements. Weldable lifting points are often integrated into machinery and vehicles, and in such cases, we offer customised coatings to match product functionality with ambience.

Similarly, our anchor points for personal fall arrest, such as the PSA VRS-STARPOINT or the PSA INOX-STAR, come in yellow. Although this colour is not dictated by any formal standard, it has become an industry norm, providing a clear visual distinction for components designed to secure people instead of lifting or lashing.

Market Reception and Customer Engagement

RUD launched the pink colour in 1994 at the Hanover Fair. Since then, trade fairs and conferences have proven to be important platforms to showcase the pink lifting and lashing equipment. The striking colour often sparks curiosity among visitors and initiates conversations, which has transformed the colour into a recognised brand identity.

Kolb, reflecting on the 30-year journey, affirms that, in hindsight, the decision was perfect and would be made again without hesitation. “We exceeded our expectations. The association ‘RUD = pink’ has achieved an extremely high level of acceptance, and I believe this will remain the case for a long time to come.”

The Future of Pink Innovation

As RUD celebrates 30 years of pink lifting points and chains, we continue to expand boundaries in safety, quality, and design. The enduring success of the pink colour branding demonstrates strategic foresight in shaping market perception.

In an industry driven by performance and reliability, RUD’s pink lifting equipment stands as a testament to the value of innovation - not just in technology but also in how a company chooses to define itself. For professionals worldwide, and especially in Australia, where "Pinkies" are a standard, RUD’s vibrant legacy is poised to continue for decades to come.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

References:

1. RUD Group Press Archives - https://rud.pressroom-rbt.com/en/30-years-of-lifting-and-lashing-equipment-in-pink-the-success-story-of-ruds-industry-design/
2. RUD Group Press Archives - https://rud.pressroom-rbt.com/en/symbol-of-progressiveness/

Falls from heights are a significant hazard in Australian workplaces, contributing to annual injuries and fatalities. According to Safe Work Australia, falls from a height were the second-highest contributor to worker fatalities, with a 71% increase from 17 to 29 deaths between 2022 and 2023. ¹

Non-fatal falls also impose substantial financial burdens, with each incident costing employers downtime, medical expenses, and recovery costs. This underscores the critical need for robust height safety measures, with personal fall arrest systems playing a pivotal role in mitigating these risks. 

 The Australian Height Safety Landscape 

Australia maintains a comprehensive legislative framework for workplace safety, particularly for working at heights. 

A range of standards employed within this framework include: 

• AS/NZS 1891 (series); and 
• AS/NZS 5532:2013.

AS/NZS 1891 (series) 

This standard series offers detailed guidance on the various aspects of personal fall arrest systems, including selection, use, and maintenance of industrial fall-arrest systems and devices.  

AS/NZS 5532:2013 

This standard specifies manufacturing requirements for single-point anchor devices used in harness-based work at height. It outlines the design, testing, and performance criteria that anchor devices must meet to ensure reliability during fall arrest scenarios. 

The Role of Personal Fall Arrest Systems  

Personal fall arrest systems are critical safety measures for workers operating at heights. Their effectiveness depends on proper selection, installation, and use, highlighting the necessity for comprehensive training. Personal fall arrest systems should serve as a final line of defence when other preventative measures, such as guardrails or safety nets, are not feasible. 

Importance of Training 

Workers utilising personal fall arrest systems must receive thorough training on the following: 

Equipment Selection: Choosing appropriate personal fall arrest systems based on specific tasks and environmental conditions.

Proper Donning and Doffing: Ensuring correct fitting and adjustment for optimal function and safety.

Routine Inspections: Conducting regular checks to identify any damage or defects that could compromise safety.

Emergency Procedures: Being prepared to respond effectively in the event of a fall, including rescue operations and equipment handling.

RUD: Leading with Anchor Points 

RUD offers a range of personal fall arrest system anchor points compliant with Australian standards: 

PSA VRS-STARPOINT: A 360-degree rotatable anchor point designed for permanent installations on buildings and wind turbines.

PSA INOX-STAR: Similar to the VRS-STARPOINT but constructed from stainless steel, making it suitable for harsh environments.

Weld-on Anchor Points: RUD is preparing to release a range of weld-on anchor points with boltable plates, expanding secure anchoring options for various substrates.

All RUD fall arrest anchor points are tested and certified to meet AS/NZS 1891.4:2009 and AS/NZS 5532:2013, ensuring compliance with Australian safety regulations. A forthcoming weld-on duplex stainless steel anchor point will be suitable for corrosive environments.

Contact RUD for more information, applications and technical advice. Call 07 3809 1300 or email us here.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

References:

1. Safework Australia - https://www.safeworkaustralia.gov.au/media-centre/news/key-work-health-and-safety-statistics-2024

In the demanding world of construction and infrastructure projects, the safe and efficient lifting of heavy loads is critical. If you want to lift heavy loads from 85 tonnes upwards, look no further than the RUD WBPG, which offers safe lifting as a single product.

The amazing RUD WBPG is the best heavy-duty bootable lifting point in the market and can lift loads from 85 tonnes to 250 tonnes, which is a game changer for the construction and infrastructure industry!

RUD's Commitment to Safety and Efficiency:

RUD's decades of experience in lifting technology are evident in the WBPG hoist ring. The WBPG lifting point is designed for exceptional strength and durability, meeting and exceeding industry standards.

Benefits

• Exceptional Load Capacity: The WBPG is available in size M48 with a Working Load Limit (WLL) ranging from 85 to 250 tonnes, making it the best choice for heavy lifting in construction and infrastructure projects.
• Ball Bearing Mounted for Smooth Operation: The innovative ball bearing mounting ensures smooth operation even under heavy loads, reducing friction and wear on the lifting point. A crucial benefit for increased safety even with multiple uses.
• Shackle Pivoting and Swivel Bolt: The WBPG features a 180° shackle pivot and a 360° swivel bolt with ball bearings, allowing for flexible load positioning and manoeuvring.
• Removable Suspension Ring: The WBPG ring is designed to resemble a shackle, permitting secure attachment of hoops in heavy concrete sleepers. This makes it easier for your team to work faster and more efficiently.
• Multi-directional Loading: The WBPG can be loaded from any side in the direction of the pivot, making it ideal for lifting and turning heavy loads.
• Robust Design and Construction: RUD's lifting points are built to withstand dynamic loads of at least 20,000 cycles and are tested at an overload of 50%. All bolts undergo a 100% crack test, providing quadruple safety in every loading direction.

Selecting the Right Lifting Point

When choosing a lifting point for a construction or infrastructure project, it is essential to:

1. Determine the Total Weight. Accurately calculate the weight of the load being lifted.
2. Consider the Number of Lifting Points. The appropriate number of lifting points must be determined based on the shape of the load and installation position.
3. Account for Reduction Factors. Refer to operating instructions to factor in reductions due to tilt angles and temperature variations.
4. Select a Lifting Point with Sufficient WLL. To ensure a safe margin, choose a lifting point with a WLL that exceeds the weight determined in step 3.

RUD's WBPG: A Solution for Heavy Lifting Challenges

The RUD WBPG hoist ring is the best boltable lifting point in the market. It offers an exceptional solution for heavy lifting in the construction and infrastructure industries. Its robust design, high load capacity, and multiple safety features provide peace of mind and efficiency, ensuring the safe and successful completion of even the most demanding projects.

Read how the WBPG helped the world's largest crane manufacturer build an enormous ship crane that would be used for offshore applications in the oil and gas sector and wind farm installation and disassembly. Click here for the full article.

RUD Australia has a ready stock of VWBG 200t. Call 07 3809 1300 or email us here for more details on how it can meet your heavy-lifting needs.

The INOX-ABA weld-on lifting point, which is part of the ABA family, provides a robust and corrosion-resistant solution for lifting operations in challenging environments. This lifting point is forged from duplex stainless steel 1.4462 and offers superior resistance to pitting and surface corrosion, ensuring long-lasting performance even when exposed to corrosive elements like seawater.

Designed for Durability and Reliability

The INOX-ABA is forged from duplex stainless-steel 1.4462, known for its strength and resistance to corrosion. This material choice ensures that the anchor point can withstand demanding conditions often encountered in industries such as:

Paper and food processing: Hygiene quality control is very important in the paper and food industries to prevent contamination. INOX-ABA's duplex stainless-steel manufacturing prevents any potential leaching of coatings or particles, thereby safeguarding the process.

Petrochemical plants: The INOX-ABA’s resistance to corrosive chemicals and high temperatures makes it ideal for handling equipment and machinery in these challenging environments.

Maritime environments: The INOX-ABA is specifically designed to withstand the corrosive effects of saltwater, making it perfect for use on ships, rigs, and offshore installations.

Addressing Common Challenges

Most weld-on lifting points, while doing a great job, fall short in challenging environments. The INOX-ABA, however, addresses these shortcomings with its robust construction and comprehensive design features:

Corrosion Resistance: The duplex stainless-steel forging and closed fillet weld provides superior protection against rusting and pitting, ensuring the lifting point remains functional and safe even after prolonged exposure to corrosive elements.

Load in All Directions: The INOX-ABA has full WLL in any direction, providing a secure and reliable lifting solution regardless of the load's orientation.

Enhanced Safety: The INOX-ABA has a 4:1 design factor for safety compared to traditional lifting points, ensuring a wide safety margin in critical lifting operations.

Wear Indicators: Patented internal and external wear indicators permit easy inspection and monitoring of wear and tear, enabling timely maintenance and ensuring continued safety.

Adaptable and Versatile

The INOX-ABA is available in three load capacities (0.8t, 1.6t, and 2.7t) to accommodate a wide range of lifting applications. Its operating temperature ranges from -40°C to 250°C, further expanding its versatility, making it suitable for a variety of temperature environments. The duplex stainless-steel 1.4462 used in the INOX-ABA allows electromagnetic crack testing to ensure the integrity of the anchor point.

Welding Compatibility and Diverse Applications

The INOX-ABA's duplex stainless-steel construction is compatible with various materials, including structural steel, permitting seamless integration into diverse applications. This makes it ideal for use in container construction, particularly in the food production and oil & gas industries, where its resistance to corrosion and contamination is beneficial.

INOX-ABA is also becoming popular for use on cruise ships. It can perform a range of lifting tasks while seamlessly blending into the ship's stainless-steel environment. Its versatility and adaptability make it an asset in diverse industries, ensuring safety and reliability in challenging conditions.

A Comprehensive Solution

RUD's INOX-ABA weld-on lifting point represents a significant advancement in lifting solutions for harsh environments. Its robust construction, corrosion resistance, and comprehensive design features combine to provide a safe, reliable, and versatile solution for a wide range of industries. From heavy-duty lifting operations to fall protection applications (Only 1.6t), the INOX-ABA is a dependable and durable lifting point, ensuring the safety and efficiency of operations in even the most challenging conditions.

References:

Content is taken from www.rud.com.au and technical websites as given below:

• MM Logistik - https://www.mm-logistik.vogel.de/rud-hat-einen-korrosionsbestaendiger-anschlagpunkt-a-27f74963a0bcd18714630d9cf2419782/
• Maschinen Markt - https://www.maschinenmarkt.vogel.de/rud-hat-einen-korrosionsbestaendiger-anschlagpunkt-a-504d289f8344599d53f939f85cc9535a/

If you want more details of our lifting and lashing solutions, call us on 07 3809 1300 or email us here.

Part 2 of the 2-part article. Click here to read Part 1.

Apron feeders are reliable and efficient solutions for material handling. Their robust construction, versatility, and ability to handle a wide range of materials make them indispensable for maximising productivity and minimising downtime.

Advantages of RUD Apron Conveyors:

RUD's apron feeders increase efficiency and effectiveness for bulk material handling in high-temperature and high-abrasive applications.

Flexibility:

• Low overall height of feeder for low clearance applications.
• The design allows horizontal conveying and bunker-loading functions with an inclined section in one process.
• Suitable for use as a feeder conveyor for a secondary crushing cycle or controlled product delivery.
• Unique plug-in apron design for easy installation
• Rollers can be located at the edge of the pans to reduce friction when required.

Durability:

• Robust, simple and wear-resistant.
• The absorption of higher bunker loads and impacts.
• Components are made from heat-treated, high-strength, wear-resistant components to extend service life.
• Highly wear-resistant chains and components.
• No lubrication of the chain is required.

Reliability:

• Overlapping apron plates even at deflection and inflection areas.
• Highly calibrated and matched drive components and apron plates with high tolerances ensure accurate alignment and efficient movement of components and materials.

Market Growth and Future Trends:

The global apron feeder market is expected to grow significantly in the coming years, fuelled by increasing demand in many industries.

The demand for efficient and reliable material handling solutions, particularly in industries like mining and construction, is driving this growth. As the need for sustainable and environmentally friendly material handling practices increases, apron feeders are well-positioned to meet these demands with their inherent efficiency and low spillage characteristics.

Conclusion:

Apron feeders are a testament to engineering ingenuity. They combine robust construction with precise control for efficient and reliable material handling. Their versatility, durability, and low-maintenance characteristics make them a crucial component in various industries worldwide. As demand for sustainable and efficient material handling solutions grows, apron feeders will continue to play an essential role in driving innovation and productivity in the future.

References:

• Market Research Future (MRFR): https://www.marketresearchfuture.com/reports/apron-feeder-market-4708
• **ASME: ** https://www.asme.org/
• Mining Technology: https://www.mining-technology.com/
• Powder & Bulk Solids: https://www.powderbulksolids.com/
• Conveyor & Bulk Handling: https://www.conveyorbulkhandling.com/

If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.

Article copyright to RUD Australia. This information is sourced from several references and is accurate at the time of publication. RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures may be shown for illustration only.

This is a 2 part article.

Apron feeders are crucial components of material handling in many industries. Their robust construction and precise control capabilities make them uniquely suited for transporting challenging materials, such as high-temperature materials, in demanding environments.

Understanding the Mechanics of Apron Feeders:

Apron feeders are conveyors in which material is carried on overlapping steel plates, known as "aprons," that travel over sprockets, rollers, and gears. These components are fabricated from high-strength steel and designed to withstand significant wear and tear. Motors and gearboxes power the feeder, enabling controlled movement of the aprons and the material they carry. RUD apron feeders are connected by conveyor chains driven by a calibrated toothed pocket wheel.

The overlapping design of the plates is critical because it ensures smooth and consistent material flow while eliminating spillage. This feature makes apron feeders ideal for handling materials that are difficult to transport, such as:

• Abrasive materials: Sand, gravel, crushed rock, and similar materials that can damage conventional conveyor systems.
• Sticky materials: Clay, cement, and other materials with high viscosity that tend to cling to surfaces.
• Hot materials: Molten metals, slag, and other materials requiring heat-resistant components.
• Lumpy materials: Coal, ore, and other materials with irregular shapes and sizes can clog conventional conveyors.

Advantages of Apron Feeders:

The unique design and construction of apron feeders offer several advantages, cementing their position as the preferred solution for material handling in various industries.

The benefits of apron feeders are:

• Precise Control: Apron feeders allow operators to precisely adjust material flow rate, ensuring efficient production and minimising waste.
• Minimal Spillage and Dust: The overlapping aprons effectively contain material, significantly reducing spillage and dust generation, improving worker safety and minimising environmental impact.
• Exceptional Durability and Low Maintenance: Apron feeders are built to last, with high-strength components capable of handling heavy loads and harsh conditions. This translates to minimal downtime and reduced maintenance costs.
• Adaptability: The design can be customised with different apron widths, lengths, and materials to cater to specific application requirements. This adaptability allows for effective handling of various material types and volumes.
• Preserving the Material: Apron feeders minimise material degradation when moving products.

Applications of Apron Feeders:

Apron feeders play an important role in many industries, such as:

• Mining: Transporting the ore, coal, and other minerals from the site to the processing plant.
• Cement and Aggregates: Handling raw materials like limestone, clay, and sand in cement plants.
• Power Plants: Transporting coal and other fuel sources to boilers.
• Metal and Steel: Moving raw materials and finished products in production.

Apron feeders are reliable and efficient solutions for material handling. Their robust construction, versatility, and ability to handle a wide range of materials make them indispensable for maximising productivity and minimising downtime.

To be continued ...

If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.

Exciting 2 new products coming soon ...

• CCS-FASTLOX - The First-Ever Clickable Clevis Shackle.
• PIP-RAPIDO - The First-Ever Plug-In Lifting Point.

CCS-FASTLOX - The First-Ever Clickable Clevis Shackle.

PIP-RAPIDO - The First-Ever Plug-In Lifting Point.

All RUD products are equipped with an integrated RFID transponder as standard, which allows users to retrieve the factory ID number using an NFC-based reader or smartphone. Stay tuned for more information.

RUD will exhibit at the Crane Industry Conference - CICA 2024 at the Adelaide Convention Centre from 17-19 October 2024. Visit our booth #2 to discuss our lifting and lashing solutions for the crane industry.

If you want more details of our lifting and lashing solutions, call us on 07 3809 1300 or email us here.

Part 2 of the 2-part article. Click here to read Part 1.

A Comprehensive Range of Lashing and Anchoring Solutions

RUD offers a comprehensive range of solutions, addressing both lashing and anchoring needs:

High Capacity Lashing Points: These lashing points are engineered for multi-directional load capacity with a 2:1 safety factor against breakage. They are clearly labelled with their tensile strength for easy identification during setup.

L-ABA: Forged with one-piece construction for exceptional strength. Click to view the product.

LPW: Patented 90° design for efficient load support, featuring a noise-dampening holding spring. Click to view the product.

Secure Anchor Points: These products offer a 4:1 safety factor against breakage. They feature clear WLL labels and undergo electromagnetic crack testing for maximum reliability.

W-ABA: One of the best-selling products, the W-ABA comes with an annealed base for superior wear resistance. Click to view the product.

VRBS: Features 180° pivoting for versatility with split force introduction for optimal load distribution. Click to view the product.

VLBS: Also features 180° pivoting for versatility and a high safety factor due to an undetachable suspension ring and weld-on block. Click to view the product.

Benefits of RUD's Lashing System:

Enhanced Load Control

High-capacity lashings effectively manage the heavyweight and shifting forces during transportation, ensuring stability even on challenging terrain.

Reduced Tipping Risk

Strategically placed anchor points prevent tipping during turns and manoeuvres, offering peace of mind for drivers navigating tight corners and uneven roads.

Durability and Reliability

Robust, wear-resistant materials ensure long-lasting performance for multiple journeys, reducing maintenance costs and downtime.

The Bottom Line: Choosing the Right Partner

The successful transport of Pasquale Maraffa's oversized boiler highlights the crucial role of proper lashing and anchoring technology in handling heavy, high-centre-of-gravity loads. By partnering with RUD, transport and freight companies can ensure safe and efficient delivery, even for the most demanding projects.

Investing in robust lashing solutions is not an expense; it is crucial to ensure the safety and success of every transport operation.

RUD will exhibit at the National Bus & Coach Show at the Brisbane Convention and Exhibition Centre from 17-18 September 2024. Visit our booth DB33 in Hall 3 to discuss our lashing solutions and hoists for the heavy vehicle industry.

If you want more details of our lashing solutions for the transport industry, call us on 07 3809 1300 or email us here.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

This is a 2 part article.

Transporting large bulky equipment with a high centre of gravity is a challenge. In the world of heavy transportation, hauling oversized equipment presents unique challenges. From navigating tight corners to tackling unpredictable terrain, every journey demands meticulous planning and a deep understanding of load-securing techniques.

This is true when dealing with extremely heavy loads with a high centre of gravity, like massive boilers transported to industrial sites. Continue to read how an Italian freight company used RUD expertise to transport a huge boiler.

Pasquale Maraffa, owner of an Italian freight company, recently faced such a challenge. His team was contracted to transport a colossal boiler, weighing over 200 tonnes and towering 16 meters high, to a refinery. The large size and weight of the load required careful planning because even a slight incline in the road could put immense stress on the lashing components. Adding to the complexity, narrow turns posed a significant risk of the load tipping over.

For Pasquale, the success of this project rested on choosing the right partner-one with a clear understanding of load securing and a proven track record of handling such demanding tasks. That partner was RUD, known worldwide for advanced lashing technology solutions.

The Importance of Lashing Expertise

While many transport companies acknowledge the importance of weather considerations and route planning, the crucial aspect of lashing point capabilities often gets overlooked. This is where RUD's expertise shines. We understand that every lashing point on a trailer must be carefully evaluated to ensure its capacity matches the load's weight and the stresses it will encounter during transport.

For Maraffa, this project highlighted the importance of choosing a partner like RUD, which offers comprehensive lashing technology solutions tailored to specific needs. Instead of relying on generic solutions, RUD provides a customised approach, including:

Clear Working Load Limits (WLL)

All RUD products are clearly labelled with their safe working capacity, ensuring proper use and preventing accidents.

Technical Expertise

RUD offers custom lashing solutions based on the specific load characteristics and transportation requirements, creating a bespoke system for each transport.

Customisation

RUD can even customise lashing products to match the brand colours of trailer manufacturers, adding a touch of visual professionalism to the trailer.

Optimised Lashing Design

RUD products are designed with rounded and durable shapes to minimise wear and tear, guaranteeing long-lasting performance.

To be continued ... Click here for Part 2

Investing in robust lashing solutions is not an expense; it is crucial to ensure the safety and success of every transport operation.

RUD will exhibit at the National Bus & Coach Show at the Brisbane Convention and Exhibition Centre from 17-18 September 2024. Visit our booth DB33 in Hall 3 to discuss our lashing solutions and hoists for the heavy vehicle industry.

If you want more details of our lashing solutions for the transport industry, call us on 07 3809 1300 or email us here.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

Part 2 of the 2-part article. Click here to read Part 1.

Continuing into Part 2 to understand the different aspects of the mobile heavy vehicle hoist industry, ensuring you choose the right hoist for your needs and budget.

Mobility and Manoeuvrability

Choose a hoist with suitable wheels and steering mechanisms to navigate your work environment efficiently, especially in tight spaces.

Both Endurequip and Finkbeiner are extremely mobile, allowing you to easily position them anywhere in the workshop for on-site repairs.

Long-Term Investment

Investing in a high-quality hoist is a long-term investment that will benefit from an extended lifespan, reduced maintenance costs, and a higher resale value.

Endurequip Portalift has a unique chain drive system featuring top-of-the-line RUD calibrated chain and pocket wheels, which lasts for decades even with frequent use. Finkbeiner has a hydraulic drive, which is virtually maintenance-free, saving money in the long run.

Manufacturer Reputation

Research the manufacturer's reputation for quality, reliability, and after-sales service. Look for companies with a track record of producing durable and dependable equipment.

RUD is a world-class engineering company that has been offering lifting, lashing, drive technology and bespoke engineered solutions in Australia for the last 40 years. Finkbeiner is reputed around the world for its state-of-the-art design, quality, and reliability having pioneered the first hydraulic hoist in 1967.

RUD is reputed for its extensive Australia-wide network of service agents for workshop lifting solutions.

Finding the Right Partner

Once you have narrowed down your requirements, choose a reputable company that can provide expert advice and support. A reliable company or distributor can assist with choosing the right model and commissioning it with ongoing service.

Investing in the Right Mobile Heavy Vehicle Hoist

Choosing a mobile heavy vehicle hoist is not just a purchase; it's an investment in your workshop’s efficiency, safety, and profitability. While the initial cost of a high-quality hoist might seem higher, it translates into long-term benefits. Investing in a robust and reliable hoist ensures smooth operations, minimal downtime, and a safer working environment, ultimately contributing to your success.

Summary

In Australia's diverse landscape, choosing the right mobile heavy vehicle hoist is crucial. Don't be swayed by low pricing which could potentially compromise safety and performance. Invest in a high-quality hoist to reap the benefits of durability, reliability, and long-term cost savings.

Remember, a quality hoist is an investment in your business's efficiency and safety, contributing to its success for years to come.

If you want more details of our heavy vehicle lifting solutions, call Brett on 0439 707 805 or email him here.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

This is a 2 part article.

Australia's vast and diverse landscape, scattered from bustling metropolises to remote outback towns, requires reliable and robust equipment. A mobile heavy vehicle hoist is an indispensable tool for maintenance, repairs, and inspections for businesses operating in the truck and bus maintenance and repair industries. However, navigating the vehicle hoist market can be challenging, with a wide choice of brands and models varying in quality and price.

This article will help you understand the different aspects of the mobile heavy vehicle hoist industry, ensuring you choose the right hoist for your needs and budget.

Understanding Australian Landscape

Australia's unique geography dictates different requirements for mobile hoists. In metros along the east and west coast, the workshop layout and space limitations can influence the choice of hoists. Also, the use of technology is more prevalent in metros, where there is a high demand for devices that work on wireless signals. In contrast, the outback demands heavy-duty models capable of handling harsh weather conditions. Hence, a robust hoist is preferred, which can withstand the rigours of the dusty and harsh outback.

A Balancing Act between Quality and Price

There are many hoist companies in Australia that differ in quality, features, and price. It is a well-known fact that most of the time, the cheapest purchase can work out more expensive in the long run. Cutting corners on quality can lead to costly consequences. While price can appear attractive during purchase, it is important to consider the build and safety features to ensure your team is confident to work on vehicles when they are hoisted in the air.

Below are some points you need to consider when choosing a mobile heavy vehicle hoist:

Lifting Capacity

Determine the maximum weight you need to lift, ensuring the hoist has sufficient capacity to handle your specific needs.

RUD Heavy Vehicle Hoists - Endurequip and Finkbeiner are built to handle a wide range of heavy vehicles. We offer lifting capacities from 30 to 170 tonnes in combination with up to 20 hoist sets.

Durable Construction

Choose hoists that are built with high-grade steel and robust components that are designed to withstand heavy loads and frequent use.

Both Endurequip (Made in Australia) and Finkbeiner (Made in Germany) hoists are built with quality steel, ensuring quality construction during manufacture. Endurequip is built to the strictest Australian standards (2550.9.1996, AS/NZS 2538:2004, ISO9001) and is the only Australian-made and Australia’s No. 1 mobile heavy vehicle hoist.

Advanced Safety Features

Check for multiple safety mechanisms, including emergency lowering systems and locking mechanisms, to ensure the safety of both personnel and equipment.

Both Endurequip and Finkbeiner include a range of safety features, such as emergency stops, remote control, and a keyed safety lock to ensure your team works safely and confidently on every heavy vehicle repair job.

To be continued ... Click here for Part 2

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

Part 2 of the 2-part article. Click here to read Part 1.

Load securing during transportation faces many challenges, especially when dealing with loads that have sharp edges. The sharp edges pose a risk to the integrity of lashing equipment and can potentially lead to accidents, jeopardising the safety of vehicle occupants and other road users. Hence, understanding the potential dangers associated with sharp edges is critical to ensure safe and efficient transportation. Read Part 2 below.

Reduction of Lashing Capacity

With loads where the lashing chain goes over sharp edges, we recommend reducing the Lashing Capacity (LC) by 25% or using a larger chain size. The Load Restraint Guide 2018 of the National Transport Commission (NTC) outlines the rules for lashing loads with sharp edges.

For example, if a lashing chain has a rated capacity of 10,000 daN, the effective securing capacity with a sharp corner load would be reduced by 25%, to 7500 daN.

ICE Grade 120 Lashing Chains

ICE Grade 120 lashing chain can replace a Grade 80 lashing chain of the next largest nominal thickness in direct lashing. ICE 120 is lighter than Grade 80 by 45% and has a breaking force up to 60% higher than Grade 80. This means that by using an ICE 120 lashing chain, you can have a large weight reduction with easier assembly and better safety.

How can Endless Chains help?

In situations where suitable lashing points are unavailable or the existing points are unsuitable, using hooks or shackles for connecting the lashing chain can expose the connecting element to bending stresses. This can compromise the integrity of the connection and lead to potential failure.

Endless chains, designed to eliminate the need for separate hooks or shackles, provide a safer alternative. With an endless chain, the lashing capacity remains consistent throughout the entire chain loop, eliminating the potential weak points associated with hooks or shackles. Moreover, doubling up an endless chain reduces the effects of sharp edges, as the load is distributed across a larger surface area, which limits the stress on individual chain links.

ICE-Endless-Chain and ICE-Multi-shortening Claw

When combined with the ICE-Endless Chain, the ICE-Multi-shortening claw forms a closed chain system that is easily adjustable and can be opened without tools. This flexibility allows for convenient use in situations where the load's dimensions may vary. This configuration is particularly beneficial for securing loads with unconventional shapes, such as stone blocks or concrete, which may lack dedicated lashing points.

The advantages of such a configuration are:

• The endless chain can be opened without tools and
• Is adjustable in its endless chain diameter.

Conclusion:

Understanding and addressing the challenges posed by sharp edges during load securing is crucial for ensuring safe and efficient transportation. By implementing the guidelines of the Load Restraint Guide and utilising appropriate protective measures such as edge protectors and endless chains, we can effectively mitigate the risks associated with sharp edges, ensuring the integrity of the lashing equipment and the safety of all road users.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

This is a 2 part article.

Load securing during transportation faces many challenges, especially when dealing with loads that have sharp edges. The sharp edges pose a risk to the integrity of lashing equipment and can potentially lead to accidents, jeopardising the safety of vehicle occupants and other road users. Hence, understanding the potential dangers associated with sharp edges is critical to ensure safe and efficient transportation.

Sharp edges can cause considerable wear and tear on lashing equipment, primarily due to the concentrated stress they can impose on the lashing material. The repetitive bending and flexing of the lashing equipment as it goes over these edges can lead to fatigue, weakening the material and potentially causing failure. This failure can result in a sudden snap, a gradual weakening, or a distortion in the equipment's shape, resulting in a compromised load restraint system and a potential safety hazard.

In this article, we will address the question of what is considered a sharp edge and what measures should be taken to ensure safety when working with such angles.

Australian National Transport Commission and sharp edges

The National Transport Commission (NTC), in its Load Restraint Guide 2018, emphasises the importance of protecting lashing chains from sharp edges. This guide outlines a clear correlation between the sharpness of a corner and the chain's lashing capacity, highlighting the critical need to consider the load's geometry when selecting and using lashing equipment.

As per the guide, the lashing chain should be protected over sharp edges or rough surfaces to maintain its full lashing capacity.

When the corner radius (r) is less than the chain size (d), the chain's lashing capacity is reduced by 25%. The above figure is taken from the Australian Load Restraint Guide 2018.

Understanding the Corner Radius and Chain Diameter

When assessing load-securing options, the radius of the sharp edge should be considered in relation to the degree of flexibility of the lashing equipment. The corner radius (r) refers to the radius of the curve at the corner of the load, while the chain diameter (d) refers to the diameter of the chain link. Understanding the relationship between the two is critical because it influences the choice of lashing equipment.

To ensure safe and effective load securing, the corner radius should always be greater than the chain diameter. This ensures smooth chain movement over the corner without any risk of jamming, kinking, or undue stress. When the corner radius is less than the chain diameter, the chain experiences increased bending stress, leading to potential damage and reduced functionality.

Protective measures must be implemented to reduce the risk when the corner radius is smaller than the chain diameter. Edge protectors are an excellent option because they serve as an intermediary between the chain and the load, preventing direct contact and protecting the chain from premature wear and tear.

To be continued ...

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

When a foundry in Italy found itself in a hot problem, they turned to RUD.

Foundries are notoriously harsh environments. They get hot, insanely hot. Red-hot loads demand equipment that can withstand extreme temperatures while ensuring safe and efficient operation.

A foundry in Italy needed to move scorching hot steel bars that were long and weighed thousands of kilos. They were also square-shaped with a unique profile that required a unique lifting solution.

The Situation

The project had several challenges:

• Extreme Temperatures: The bars reached a staggering 300°C, requiring a heat-resistant lifting mechanism to protect operators and equipment.
• Weight and Size: Each bar measured 12 meters long and weighed a hefty 2,400 kg, requiring a robust lifting solution with a high working load limit (WLL).
• Square Geometry: The square profile of the bars (14x14 cm and 16x16 cm) demanded a unique clamping mechanism for secure grip and transport stability.

A Unique Solution

RUD has been in the lifting business for years and knows steel like the back of our hand. So, we took our knowledge of high-quality clamps and chains and devised a custom system to handle this hot situation.

• Built to Last: We customised a robust system that weighed 150 kg with a working load limit (WLL) of 2,500 kg. This was a rock-solid solution that provided stability and safety. The system's core component was a RUD VIP-2-strand sling, which hooked into the crane for a secure connection.
• Versatile Clamping: The clamping mechanism was versatile and could adjust to slight size differences (14x14 cm and 16x16 cm) without a problem. This ensured a secure grip regardless of minor size discrepancies, preventing potential slippage during transport - the last thing you need when dealing with red-hot metal!
• Safety First Followed by Efficiency: Safety is paramount in a foundry for both the employees and the equipment. Our safety-friendly design ticked all the boxes. We made it semi-automatic with a lever system for hooking and unhooking the bars. This kept the operators far away from the intense heat. The lever also controlled the rotation and locking of the clamps, ensuring the bars stayed put throughout the entire process. The clamps themselves were attached to super-strong 8mm RUD VIP Grade 100 sling chains - chosen specifically for their exceptional heat resistance and strength.

Game Change for the Client

This custom system has been a game-changer for the foundry, improving operations on the floor. It moves the steel bars with ease, keeping things efficient while prioritising operator safety. This project is a perfect example of how RUD combines high-quality lifting components with custom-designed solutions. This tailored approach sets RUD apart from the competition. We don't just sell products; we deliver solutions for even the most challenging high-temperature lifting situations.

This project shows our commitment to exceeding customer expectations. By combining our expertise in lifting with a dedication to custom design, we ensure safety, efficiency, and happy customers, no matter how hot the job gets.

If you want more details of our lifting and lashing solutions, email us or call us on 07 3809 1300.

Article copyright to RUD Group and RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are shown for illustration only.

Cement asphalt plants use bucket elevators to move the material to the plant mixing tower. Bucket elevators used in asphalt plants should withstand high material temperatures (frequently reaching 180-200°C) and operate at high capacity (e.g. up to 100-200 tonne/hour).

An asphalt plant in South Australia had operational capacity problems and frequent DIN bracket-type bucket elevator system breakage. The plant was only producing 85,000t annually, which was quite low compared to the standard 100t per hour over a 2,000-hour system life (200,000t per year). In addition, they experienced significant downtime due to replacing the chains and brackets every 8-12 months, negatively impacting their efficiency and throughput.

The Challenges with the Current System

The current system had a few shortcomings, such as:

• Low chain hardness: Forged chain links were wearing faster due to lower hardness.
• Small wheel diameter: The small wheels did not fit the chain size, accelerating wear in the interlink area.
• Single-link contact: Each wheel rotated and pivoted the bucket on a single link, concentrating the centrifugal load and causing high interlink wear.

In comparison to the short life of the DIN system, RUD endless chains only need to be replaced after producing approximately 200,000t. The bucket attachments, however, can be replaced after approximately 400,000t, which was a huge advantage to the plant. The RUD system is superior, with endless chains and bucket attachments, doubling the chain life and increasing component life by four times.

Description of the problem: 

The chain contact with the DIN shackles was wearing out faster in the interlink area because it had lower hardness. The wheel diameter was also too small for optimal chain life.  All the centrifugal load was applied on the bucket shackle as it moved around the wheel, resulting in higher interlink wear.

Some of the issues the plant was facing were:

• High temperature - Resulting in the tempering of the forged shackles.
• Head wheels getting worn - Because they were non-hardened.
• High link wear due to the small diameter of the wheels and single link contact.
• Noisier operation due to chain and shackles not being matched. For example, an 18mm chain was used for a 20mm shackle.

Why did the client approach RUD?

Most bulk material handling sites in Australia using the DIN shackle system are gradually being replaced with the RUD 2WIN solution. The 2WIN system has a 3-link interlink contact, which makes conveyors more stable and provides longer component life.

The client was aware that RUD had successfully completed many upgrades of 2WIN conversions, so they invited RUD to propose a full conversion plan.

Some of the reasons for approaching RUD were:

• Limited availability: The original 20mm shackles required frequent replacement and became difficult to source globally.
• Proven quality: RUD's German-made components ensured reliability.
• Enhanced chain performance: The 19x75 chain spacing offered improved pitch length and higher hardness (82hV, a 10% increase).
• Superior hardening: Continuous chain case hardening provided significant advantages over existing chain hardness.

The RUD Solution:

RUD implemented the 2WIN solution with a 3-link contact with the 19x75 chain, making the conveyor stable even on smaller-diameter wheels. This included replacing the treads with hardened wheels which fitted the existing casings. The treads were a bolt-on design for easy installation and replacement when required. The added benefit was that the capacity could be maintained or even increased with bucket spacing on a 19x75 chain.

RUD bucket elevator systems offer a range of proven, high capacity and flexible solutions for all vertical handling applications. The hardened steel chain systems support large capacity conveying, providing maximum throughput.

• Increased Efficiency - Ultra-hardened chain R100 chain systems handle larger capacities and process more material.
• Easy Adaptability - Perfect for a lump or granular material.
• Durability - German-engineered with long-lasting hardened steel chains and components ensure reliable operation.
• Simplified Maintenance - Easy access casings facilitate fast replacement of teeth, treads, and wheel segments.

The Result:

Regular chain wear measurements will be monitored with a service and support plan to maximise chain life and performance. We use predictable life projections for scheduled maintenance to avoid unplanned downtime. Most of our component kits are planned and delivered well before a shutdown. Backup kits are supplied before planned outages to avoid unscheduled downtime.

A Win-Win Situation

The RUD 2WIN system ensures efficient operation in the demanding hot asphalt environment for many years. The 2WIN attachment, fixed on the bucket, distributes load, and extends the bucket lifespan. Additionally, these attachments are replaced only with every second chain change, maximising efficiency. Full tensioner wheel contact minimises tread wear and extends chain life. The hardened RUD components are superior to the previous wheel, and the treads only require changing every second chain set.

This upgrade with the 2WIN system is a WIN-WIN for both RUD and the client.

If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.

Article copyright to RUD Ketten and RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.

Secure and reliable lashing points are critical when transporting heavy machinery and cargo. These critical components guarantee the safety of goods in transit and minimise potential damage and costs. In addition, appropriately secured loads significantly reduce the risk of accidents caused by shifting cargo, protecting drivers, passengers, and other road users*.

* If you want more details on the importance of load securing, including the NHVR Load Restraint Guide, read our 2-part article published earlier:

Part 1 and Part 2

The Importance of Secure Lashing During Transport

Imagine a scenario where a load shifts unexpectedly during transport in your heavy vehicle. Not only could it damage the cargo itself, but it also poses a significant risk of accidents for drivers, passengers, and other road users. This is why proper load restraint using certified lashing equipment, as mandated by the Australian Load Restraint Guide, is absolutely crucial.

RUD: A Global Leader in Lashing Solutions

RUD is a world leader in the lifting and lashing industry and offers a comprehensive selection of lashing points with capacities ranging from 3,000 to 32,000 daN. These lashing solutions cater to diverse sectors, including the lashing of heavy and large loads in cargo transportation, vehicle transport, railway operations, and construction equipment.

Uncompromising Quality and Compliance

RUD takes quality and compliance seriously. All RUD lashing points undergo rigorous 100% crack testing and adhere to the strictest quality control procedures. This ensures that you receive reliable and compliant products that meet the demands of heavy vehicle transport.

Flexibility and Adaptability for Optimised Loading and Unloading

Regarding efficiency, RUD's lashing points are designed for unmatched flexibility during loading and unloading operations. The compact designs with large eye diameters allow greater versatility when using different lashing equipment. The diverse welding surfaces enable easy and seamless integration into the truck or trailer chassis during the build process.

For instance, the RUD OPTILASH-CLICK system stands out for its versatility. It can be moved along the chassis, reducing the required number of lashing points. This translates to cost savings and lighter weight for your heavy vehicle.

Benefits of Choosing RUD Lashing Points

There are numerous advantages to incorporating RUD lashing points into your transport operations:

• Multi-directional lashing capability: Ensures comprehensive load security from all angles.
• Two-fold safety factor: Provides exceptional reliability against breakage for peace of mind.
• Marked tensile strength: Lashing capacity (LC) is marked in daN for accurate load identification.
• Smooth, rounded shapes: Minimises wear and tear on lashing equipment.
• Optimal connection sizes: Delivers secure and efficient attachment for your cargo.

The RUD Lashing Point Range

To cater to various load-securing needs in transport, RUD offers a comprehensive range of lashing points, including weld-on and bolt-on options.

RUD Weld-On Lashing Points: 

• LPW
• LRBS-FIX

RUD Bolt-On Lashing Points: 

• LVLBG-PLUS
• OPTILASH-FIX
• OPTILASH-CLICK
• SLP

Why Partner with RUD for Your Lashing Needs?

There are several compelling reasons to choose RUD for your lashing point requirements:

• Unmatched Expertise: RUD brings decades of global experience and leadership in lifting and lashing technology to the table.
• One-Stop Solution: We offer a comprehensive range of load-securing solutions backed by a reliable service network.
• Optimised Shapes: RUD's lashing points are designed with rounded shapes and no sharp edges to minimise wear and tear on your lashing equipment.
• Clear Markings: Lashing load specifications are marked for easy reference during loading and transport.
• Custom Branding: RUD lashing points can be custom-painted to match the colour of your vehicle and chassis.

By partnering with RUD for your lashing point needs, you are guaranteed exceptional quality, superior safety, and efficient operation of all your load securing and lashing requirements. RUD lashing points are available through a network of Australia-wide distributors. If you want to know your nearest RUD distributor, email us or call us on 07 3809 1300.

Article copyright to RUD Ketten and RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.

Ensuring a safe and controlled operation is critical in the challenging conditions of marine projects. Marine environments are corrosive and heavily influenced by currents and tides. Hence, it is paramount that all factors are considered before installation to ensure long-term performance.

This article discusses the reasons why the RUD TECDOS drive solution was ideal for the Brisbane River Ferry Terminals.

The Challenge: Decoupling Walkway in a Marine Environment

International Consulting Engineering company Aurecon approached RUD seeking a drive solution to decouple the Brisbane River Ferry Terminal walkways. The biggest challenge was enabling controlled release and rotation of the walkway undercurrents and tides and preventing damage caused by the ebb and recess of the water flow.

Why TECDOS? Addressing Key Requirements

RUD invited Aurecon to a site visit to the Brisbane factory to demonstrate and showcase the capabilities of the RUD TECDOS system.

RUD TECDOS possessed several benefits that aligned with the project's specific requirements:

• Corrosion Resistance: The zinc-coated RUD TECDOS chain is specially designed to withstand challenging marine environments, ensuring long-lasting performance without rusting even in a static position.
• 3D Flexibility: The inherent flexibility of the TECDOS chain allows for smooth and controlled movement of the walkway, accommodating slight misalignments while maintaining structural integrity. This is crucial for ensuring proper engagement and release during operation.
• Compact Design: Compared to conventional wire rope cables, the TECDOS system utilises compact wheels with six pocket teeth, minimising space constraints within the terminal design.
• Static Functionality: The system is designed to remain idle in a static position until decoupling is required. This ensures minimal wear and tear on the components during normal operation, extending their lifespan and reducing maintenance needs.
• Accurately Rated Load Capacity: The TECDOS system offers accurately rated load capacities, ensuring the safe and reliable handling of the walkway under various load conditions, including potential debris accumulation or high water levels.

Click for more details of TECDOS Pi-Gamma Drive and Omega Drive technology and why RUD is the world leader in drive technology based on the RUD round steel chain mechanism for horizontal, vertical and rotational applications.

The RUD Solution: A Controlled and Safe Decoupling Mechanism

The implemented solution leverages the TECDOS chain drive system to achieve a controlled and safe decoupling process:

• Chain Release with Damping: The mechanism utilises the TECDOS chain to control and lift the rotating gangway (walkway support structure) away from its cradle through a dampener system. This dampener ensures smooth lifting motion, preventing sudden movements and potential damage.
• Controlled Decoupling and Rotation: The control arm is integrated with the TECDOS chain to facilitate the lifting and subsequent release of the walkway. This allows the walkway to rotate controlled, aligning it with the downstream river flow to prevent damage during high tides, which increase water levels.

The Result: A Proven and Replicable Solution

The success of the RUD TECDOS implementation at the Brisbane River Ferry Terminal is evident by:

• Multiple Installations: We have installed the TECDOS drive solution in seven ferry terminals across Brisbane. Each terminal uses nine TECDOS six-tooth pocket wheels, chains, and terminations per unit. Each unit features a fixed pocket wheel connected to the dampener for controlled speed and additional wheels facilitating lifting and releasing the gangway.
• Operational Success: The fully fabricated and controlled system is operational across all seven ferry terminals, demonstrating its effectiveness in safely managing walkway decoupling during high tides and debris during flooding.

Watch the video of the engineering and design from Aurecon, which ensured an ideal option to ensure the critical ferry infrastructure is flood resilient, accessible and for travellers to enjoy and celebrate the river.

Conclusion: Addressing Marine Challenges with Innovative Solutions

The RUD TECDOS system on the Brisbane River Ferry Terminal demonstrates its versatility and effectiveness in addressing complex challenges in the marine sector. Its corrosion resistance, 3D flexibility, compact design, and precisely rated load capacity make it an ideal solution for applications requiring controlled movement and reliable operation in challenging environments.

In addition, the system's modular design and proven track record across multiple installations highlight its potential for wider implementation within the conveying and drive sectors, where accurate control, corrosion resistance, and space optimisation are critical considerations.

Article copyright to RUD Ketten and RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only

Part 2 of the 2-part article. Click here to read Part 1.

Risk Analysis: A Crucial Step for Integrated and Attachable Lifting Points

A comprehensive risk analysis is mandatory before conducting a lift, whether utilising integrated or attachable lifting points. This analysis should consider the following key aspects regarding lifting points:

• The lifting point or lifting eye should not have any sharp edges.
• The lift point must be suitable for the hooks/shackles/slings being used.
• Wall thicknesses and edge distances must be assessed to ensure the load can be transferred appropriately into the structure.
• The product-specific marking must be provided.

Lifting Point Selection Criteria

Choosing the appropriate lifting point is crucial for ensuring the safety and efficiency of any lifting operation. Here are some key factors to consider during the selection process:

• Mass and Centre of Gravity: The payload's mass and centre of gravity are the primary determinants. Lifting points with a Working Load Limit (WLL) equal to or exceeding the load weight must be selected. Additionally, the centre of gravity will influence the number and placement of lifting points required for balanced lifting.
• Number of Lifting Points and Lifting Configuration: The number of lifting points depends on the number of legs in the lifting sling and the desired lifting configuration (single-leg, multi-leg). The chosen configuration will impact the overall WLL of the lifting system.
• Deduction Factors: External factors like tilt angle and temperature fluctuations can affect the WLL of a lifting point. Deduction factors specific to the anticipated lifting scenario should be considered during selection.
• Lifting Point Type and WLL: Based on the load weight, lifting configuration, and deduction factors, a lifting point with an appropriate WLL and suitable type (boltable, weldable, rigid, swivel) must be chosen.

Verification and Documentation

The selected lifting point should possess a valid test certificate conforming to the relevant standards. This certification verifies that the manufacturer adheres to stringent testing protocols, including proof load application, destructive tensile tests, and crack detection procedures.

Design and Calculation Resources

Providing engineers access to 2D/3D CAD design documents and calculation programs can significantly enhance the lifting point selection process. These resources allow engineers to incorporate lifting points directly into technical drawings while considering factors impacting WLL calculations, such as:

• The number of lifting strands/legs.
• Potential angle variations during the lift.
• The symmetry or asymmetry of the lifted object.

Simplified Lifting Point Inspection with RFID Technology

Regular inspection and maintenance of lifting points are essential for safe operation. RUD offers lifting points equipped with RFID transponders. These transponders contain unique identification numbers that a dedicated reader can scan to transmit data to cloud-based software. This technology simplifies inspection recordkeeping and allows for convenient access to vital lifting point information.

Click here to see the RUD ACP-TURNADO, the world’s first intelligent lifting point with RFID.

Lifting Point Purchasing Checklist

To streamline the selection process, consider this checklist when purchasing lifting points:

• Is the lifting point type specified in the project plan?
• How many lifting points are needed per component?
• What is the required WLL for the lifting point?
• Are there any specific design dimensions to consider?
• What are the anticipated loading directions for the lifting point?
• Are there any necessary approvals or certifications required for the lifting point?

By following these guidelines and utilising available resources, you can ensure the selection of the most suitable lifting points for your specific lifting applications, promoting a safe and efficient operation. RUD Australia has a team of experienced, CPEng-qualified engineers who can assist you in selecting the correct lifting points for your application.

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

This is a 2 part article.

Lifting points are fundamental elements within any lifting system. They are the crucial connection between lifting equipment (cranes, hoists) and the load itself, facilitating lifting, rotating, and manoeuvring operations. Common lifting point examples include eyebolts, swivel load rings and pad eyes, which connect to lifting chains using hooks, shackles, or other dedicated connectors. Modern lifting points are engineered to ensure safe load handling and to prevent damage throughout the lifting and transportation process.

Integrating Lifting Points at the Design Stage

With over 140 years of experience, RUD recognises that lifting points are often overlooked during the initial design phase. This can lead to complications and potential safety hazards later in the project. Incorporating lifting points should be prioritised from the outset to prevent such issues. This includes considering lifting requirements throughout the product lifecycle, from production and internal transportation to delivery, installation, assembly, and even potential relocation or decommissioning. Implementing lifting points at each stage minimises risk and promotes smooth operation. During the design phase, collaboration between the engineering, production, logistics, and supply chain management teams ensures proper lifting point integration.

Evolution of Lifting Points: From Simple Eye Bolts to Modern Safety Standards

Over time, lifting point design has evolved to comply with changing regulations and safety requirements. Four decades ago, DIN 580 eyebolts were the most prevalent lifting point option. However, a series of accidents in German underground operations, attributed to eyebolt breakage, necessitated stricter standards. These types of incidents regarding the misuse of collared eyebolts led to the development of modern lifting points, offering significantly higher safety margins against breakage in all directions. As a result, collared eyebolts such as DIN 580 and AS 2317.1 eyebolts are no longer the preferred choice for lifting points.

The Role of Lifting Points in Conjunction with Lifting Equipment

Lifting points play a vital role when working with lifting equipment like cranes, crane trucks, and material-handling machinery. Lifting chains that connect the machine to the load rely on these critical components. In Australia, specific standards for lifting (e.g. AS 4991, AS 3775.2, AS 3776) set the requirements for various lifting gear, prioritising operator safety. This focus on safety emphasises the importance of selecting the most suitable lifting gear for each application.

Types of Lifting Points: Boltable vs. Weldable, Rigid vs. Swivel

Lifting points are generally categorised into two primary types: boltable and weldable. Boltable options are the most common due to their versatility, allowing for easy assembly and disassembly as needed. They are available for standard thread sizes, offering maximum flexibility. Conversely, weldable lifting points are permanently affixed to the load. Their primary advantage is eliminating accidental unscrewing or over-tightening during load rotation or turning. Beyond these classifications, lifting points can also be rigid or swivelling. Rigid variants, such as collared eyebolts or pad eyes, lack adjustability in the pulling direction. Swivel lifting points, on the other hand, offer greater flexibility. They are commonly employed in multi-strand lifting applications, as they can automatically align themselves with the lifting force during load handling.

Click for our full range of bolt-on and weld-on lifting points.

Advantages of Lifting Points with Swivel and Rotation Capabilities

Lifting points specifically designed for rotating and turning applications offer additional benefits, translating into increased value. These points often integrate ball bearings, enabling a full Working Load Limit (WLL) under rotation. This makes them ideal for scenarios requiring load manipulation during lifting. The ball bearings significantly reduce sudden and unwanted movements during rotation, a crucial safety feature. Achieving smooth, impact-free rotation under load is only possible with these bearings.

Click here for an example of a ball-bearing lifting point - The RUD VWBG Load Ring.

Understanding Working Load Limit (WLL)

WLL is a critical industry term indicating the working load a lifting point can be subject to. Selecting appropriate lifting points necessitates a thorough understanding of their WLLs. Several factors influence a lifting point's WLL, including its attachment method, positioning, load symmetry, and the number of lift points used.

To be continued ...

Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. 

Introduction:

Germany, with 34 million tons of cement production, is Europe's leading cement producer*. When TBA, a renowned concrete supplier needed assistance to lift the roof of a concrete silo used for an infrastructure project, they turned to RUD.

The Challenge:

The project required lifting and placing a roof on top of a silo located near Unterkochen.

The project presented several challenges for the lifting operation:

• Logistics: The circular silo roof was 10 meters in diameter, 3 meters in height and weighed 16 tonnes. Lifting such an object requires careful planning.
• Inclement Weather: The project location was known for inclement weather conditions from strong crosswinds and average temperatures of 2°C.
• Limited Lifting Space: The lift was done using a crane with double hooks. This required precise planning of the lifting equipment to maintain safe load capacity within the permissible range while ensuring sufficient chain length.

The Solution:

Due to the heavy lift and the lifting configuration, RUD engineers proposed that a 13mm, 2 x 2-strand ICE 120 chain was ideal for the operation. To maintain the chain's working load limit (WLL) within safe parameters, it was calculated that a minimum length of 6.402 meters was required for low sling angles.

However, there were only 2 x 7-metre 2-strand chains and 2 x 4-metre chains in stock. Instead of postponing the project to another date, we decided to use IH (ICE-H) Connectors to extend the 4-metre chains.

The I-H Connectors are a fast, simple, and cost-effective solution for converting ICE chains into endless configurations. They are compact, easier to manage than conventional chain connectors, and flexible enough to fit the ICE chain.

Once the chains were extended to the necessary length, ICE Star Hooks were attached to the chain ends. Due to their innovative skeletal design, ICE Star Hooks can be used in temperatures from -60°C to 300°C and are up to 25% lighter than Grade 80 hooks of the same WLL.

This solution enabled a safe and secure lift of the silo roof. The roof was lifted to its final height of 35 meters above ground for the final assembly.

Products used in the project:

• ICE 120 2-strand 13mm chains
• ICE H-Connectors
• ICE ISAK Masterlinks
• ICE IMVK Shortening Claws
• ICE Star Hooks

Conclusion:

This project demonstrates how RUD's innovative lifting solutions, such as the flexible ICE Chains, can solve complex lifting challenges. RUD is the innovator and sets standards for lifting technologies through expertise and flexible solutions to ensure safe and successful operation even in challenging conditions.

* The European Cement Association. Key Facts & Figures: Main World Producers in 2018; The European Cement Association: Brussels, Belgium, 2020

Article copyright to RUD Ketten and RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.

Part 2 of the 2-part article. Click here to read Part 1.

Lifting chain safety depends on selecting the correct chain grade, ensuring proper certification and conducting regular inspections. Grade identification markings, traceability systems and electromagnetic crack testing all play an important role in preventing lifting incidents. Choosing the right lifting chain requires consideration of load weight, attachment points, operating conditions and Working Load Limit (WLL) requirements to ensure safe and efficient lifting operations.

Identifying Chain Grades

Lifting chains are stamped with their grade for easy identification. Grade 80 and Grade 100 lifting chains use the “(H)” stamp followed by the corresponding number:

• H8 for Grade 80
• H10 for Grade 100

Grade 120 lifting chains use the “(D)” stamp. It is important to note that hoist chains cannot be used for lifting applications. Hoist chains are stamped with letters to prevent potentially dangerous mix-ups with lifting chains.

Safety Certifications and Testing

Safety is critical in lifting operations. Lifting chains should always be approved by relevant regulatory bodies, such as DGUV in Germany. Traceability is also important for lifting chain safety and compliance. Batch codes and RFID chip tracking, offered by RUD, assist with identification and inspection management. Regular inspections and electromagnetic crack testing are essential to maintaining lifting chain integrity and operational safety. Electromagnetic crack testing should be conducted every three years as part of ongoing inspection procedures.

Choosing the Right Lifting Chain

Selecting the correct lifting chain depends on several operational and environmental factors.

RUD assists customers in selecting the appropriate chain suspension for lifting applications based on:

• Load type and weight
• Attachment points
• Presence of sharp edges or rough surfaces
• Required Working Load Limit (WLL)
• Load centre of gravity
• Operating temperature range
• Ease of operational safety checks

Choosing the correct lifting chain helps improve lifting safety, operational efficiency and compliance with lifting standards.

Conclusion

Understanding the types, grades and applications of lifting chains is essential for safe and efficient lifting operations.

Safety should always remain the priority by:

• Following lifting regulations and standards
• Conducting regular inspections and testing
• Selecting the appropriate lifting chain for the application
• Ensuring traceability and compliance

Proper lifting chain selection and maintenance help reduce operational risks and improve lifting performance across industrial applications.

Frequently Asked Questions

How can lifting chain grades be identified?

Lifting chain grades are identified through stamped markings on the chain. Grade 80 uses H8, Grade 100 uses H10 and Grade 120 uses a D stamp.

Can hoist chains be used for lifting?

No. Hoist chains are not designed for lifting applications and are marked differently to prevent unsafe use.

Why is lifting chain certification important?

Certification ensures the lifting chain complies with recognised safety and performance standards required for lifting operations.

What inspections are required for lifting chains?

Lifting chains require regular visual inspections and electromagnetic crack testing to identify wear, damage or fatigue.

What factors should be considered when selecting a lifting chain?

Factors include load weight, attachment points, sharp edges, Working Load Limit (WLL), centre of gravity, temperature range and inspection requirements.

What is electromagnetic crack testing?

Electromagnetic crack testing is a non-destructive inspection method used to detect cracks or defects within lifting chains to improve operational safety.

Click here to download our Lifting Points and Lifting Means Catalogues.

Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.