RUD Australia will be closed from Monday, 25th December, until 1st January inclusive.
For emergencies, please call our main line at 07 3809 1300, and one of our team will assist you.
Christmas/New Year Trading Hours:
Normal Trading Hours
Monday 23/12/2024 - Tuesday 24/12/2024
Closure Period
Wednesday 25/12/2024 - Wednesday 01/01/2025
Normal Trading Hours
From Thursday 02/01/2025
Across the world, RUD lifting points and chains are known for their pink colour (Often referred to as pinkies in Australia). Ever wonder why the colour pink? Read the story of how the RUD pink colour came to be and our 30-year journey since 1994.
The article below summarises the interview conducted with Hermann Kolb, Head of the RUD Group’s Lifting and Lashing Equipment Division in Germany. The original interviews can be read here and here.
In the world of lifting and lashing equipment, functionality and safety reign supreme, and branding takes second place. Yet, for the past three decades, RUD has broken the mould, blazing a new path with its signature pink colour for its lifting, lashing and chain products.
What started as a bold design choice in 1994 has become an industry-defining trademark. From technological advancements to innovative safety measures, RUD's pink lifting and lashing points and chains have reshaped the perception of industrial equipment while reinforcing the brand's commitment to excellence.
The Beginning of an Unmistakable Trademark
The story of RUD's pink lifting equipment began in 1994 with the development of the world’s first Grade 100 chain system. This ground-breaking advancement represented a significant leap in strength and durability, but RUD wanted to ensure it would also stand out visually in a traditionally conservative industry. Opting for colour as the differentiator, the company chose pink - a decision that was as daring as it was unconventional.
According to Hermann Kolb, the Head of RUD Group’s Lifting and Lashing Equipment Division, the colour pink was associated with progressiveness and modernity, making it an ideal choice to signal innovation. The new design was paired with the product designation VIP 100, where "VIP" stood for Verwechslungsfrei in Pink (non-mix-up in pink). The colour initially sparked internal debate, but it was embraced by employees and stakeholders who saw its potential to redefine RUD’s market presence.
Overcoming Industry Stereotypes
Launching pink-coloured lifting chains in a male-dominated, function-over-form industry came with its challenges. However, the team at RUD was determined and refused to compromise on the new colour.
Even after the initial scepticism, the decision to continue with the pink colour was challenging. “A RUD chain is a RUD chain,” Kolb states, reinforcing the company’s commitment to its brand identity. Over time, the pink colour gained acceptance, and customers began to associate RUD with pink lifting and lashing equipment - a connection that has strengthened the brand over the years.
Function Meets Form - Pink as a Safety Indicator
Beyond its aesthetic appeal, the pink coating on RUD’s products serves a critical functional purpose. When exposed to high temperatures exceeding 200°C, the colour darkens progressively, offering a visual indicator of heat exposure. This feature allows users to assess whether a component has been compromised and should be replaced. A brown-black colour, for instance, signals that the material has surpassed 300°C, potentially reducing its strength and requiring immediate replacement.
This innovative approach has set RUD apart in the industry. It provides an additional layer of safety while enhancing the practical value of its products. The heat-responsive colour chart developed by RUD is now a standard tool for professionals who rely on these components.
The Journey from Grade 100 to Grade 120
RUD’s commitment to innovation is reflected not only in the functionality of its products but also in the evolution of its iconic colour. The original, light pink, represented Grade 100 and remained the standard from 1994 until 2007. As RUD introduced Grade 120, we needed to differentiate the higher grade, which is why all ICE 120 products come with a darker shade called ICE pink. This subtle yet effective variation shows the quality differentiator for clarity.
Powder Coating - Durability Under Pressure
RUD’s pink coating is applied using advanced powder-coating technology, ensuring resilience against the rigours of industrial use. To further reinforce product traceability and safety, RUD incorporates permanent embossing such as manufacturer details, quality class, and batch numbers.
Customisation for Diverse Needs
While pink is RUD’s standard colour, we also cater for customer-specific requirements. Weldable lifting points are often integrated into machinery and vehicles, and in such cases, we offer customised coatings to match product functionality with ambience.
Similarly, our anchor points for personal fall arrest, such as the PSA VRS-STARPOINT or the PSA INOX-STAR, come in yellow. Although this colour is not dictated by any formal standard, it has become an industry norm, providing a clear visual distinction for components designed to secure people instead of lifting or lashing.
Market Reception and Customer Engagement
RUD launched the pink colour in 1994 at the Hanover Fair. Since then, trade fairs and conferences have proven to be important platforms to showcase the pink lifting and lashing equipment. The striking colour often sparks curiosity among visitors and initiates conversations, which has transformed the colour into a recognised brand identity.
Kolb, reflecting on the 30-year journey, affirms that, in hindsight, the decision was perfect and would be made again without hesitation. “We exceeded our expectations. The association ‘RUD = pink’ has achieved an extremely high level of acceptance, and I believe this will remain the case for a long time to come.”
The Future of Pink Innovation
As RUD celebrates 30 years of pink lifting points and chains, we continue to expand boundaries in safety, quality, and design. The enduring success of the pink colour branding demonstrates strategic foresight in shaping market perception.
In an industry driven by performance and reliability, RUD’s pink lifting equipment stands as a testament to the value of innovation - not just in technology but also in how a company chooses to define itself. For professionals worldwide, and especially in Australia, where "Pinkies" are a standard, RUD’s vibrant legacy is poised to continue for decades to come.
Article copyright toRUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
Christmas is not as much about opening our presents as opening our hearts - Janice Maeditere.
Christmas is the season of giving, and who does it better than an organisation that gives to kids? Sallyanne is very passionate during Christmas because she champions the Be An Elf charity, which proclaims its mission is to help transform lives, instil hope, and build a brighter tomorrow for children in need.
The#RUDstory is about our employees, the charities they support, the values they hold dear, and their experience of teamwork, challenges and motivation at RUD.
How many years have you been doing the Be An Elf charity?
My family has been supporting Be An Elf for the last seven years, and RUD Australia has been on board for the last six years. RUD's involvement has become a cherished tradition. RUD's commitment to Be An Elf has been long-term, with the team consistently contributing to the cause year after year.
The team at RUD plays a significant role in fulfilling the Wish Letters, gathering donations, and ensuring that the gifts are delivered to families in need during the holiday season. Their participation has made a meaningful difference to the children and families served by BE AN ELF and the larger community.
Can you tell us a bit more about the charity?
Certainly! Be An Elf is a community-driven charity that operates primarily during the Christmas season. It aims to help children and families in need by fulfilling their wishes and providing essential items. The charity connects local children, some of whom are dealing with homelessness or extreme poverty, with businesses, organisations, and individuals who are willing to donate.
Each year, Be An Elf collects "Wish Letters" written by children or their parents, detailing their requests for holiday gifts. These requests are often for basic necessities like shoes, bedding, clothes, or hygiene products rather than toys or luxury items. The goal is to help families who are struggling to make ends meet, especially during the festive season when the pressure to provide for children can be overwhelming.
Volunteers, including individuals and company employees (like the team at RUD Chains), read the letters, match them with donations, and assemble gift bags filled with the requested items. Volunteer Deliverers then distribute the gifts to families, ensuring they receive them before Christmas Eve.
The charity’s impact goes beyond just material support; it brings awareness to the hidden issues of poverty, domestic violence and homelessness that many Australians face, particularly those who live in marginalised communities. Be An Elf encourages people to reflect on the importance of community and the profound impact that simple acts of kindness can have. It's a powerful reminder that Christmas isn't just about celebration - it’s also about giving back and helping those who are less fortunate.
Through the initiative, Be An Elf fosters a sense of connection and compassion, reminding us all of the power of community in making the holiday season brighter for everyone, no matter their circumstances.
We have been seeing a lot of cost-of-living issues recently. Have you seen an increase in requests?
The rising cost of living has significantly increased the number of Wish Letters received by Be An Elf as more families are struggling to make ends meet. With soaring expenses for essentials such as food, rent, and utilities, many parents are left unable to afford even the simplest gifts for their children. This year, we have seen an influx of requests for necessities like school shoes, warm bedding, clothing, and basic hygiene products - items that should never feel like luxuries but have become unattainable for many.
Families who might not have sought assistance before are now reaching out due to financial pressure, and the stories in the letters reflect the hardships faced by everyday Australians. These letters give us a powerful glimpse into how the cost of living crisis is impacting children. Requests like "a can of Soap, Shampoo and Conditioner," "a proper pillow," or even "some snacks like biscuits" highlight the heartbreaking reality of what families are forced to prioritize just to get by.
How does RUD get involved in Be An Elf?
RUD gets deeply involved in Be An Elf by mobilising its employees to help fulfil the charity's mission during the Christmas season. Here’s how they typically get involved:
Adopting Wish Letters: Employees at RUD volunteer to read and adopt Wish Letters from children in need. These letters often contain requests for basic necessities like clothing, bedding, shoes, or hygiene products, which are crucial for families struggling with the rising cost of living.
Fulfilling Wishes: After adopting the letters, the RUD team members choose items from the list and donate them, ensuring that the children's specific wishes are met. This might include purchasing and preparing items like school shoes, toys, or essential household goods.
Gift Wrapping and Packaging: Once the gifts are collected, RUD volunteers help organise and package the donations into gift bags. These bags are then sent to Be An Elf's headquarters for final distribution to the families.
Support and Awareness: Beyond physical contributions, RUD also raises awareness and encourages other employees to get involved. They help spread the word about Be An Elf and rally support from their colleagues to contribute more Wish Letters and donations.
Do you have any additional comments?
I take great joy in leading the Be An Elf initiative and inspiring my colleagues at RUD to contribute more wish letters. It fills me with pride to work alongside such generous people, all united in making Christmas the most magical day of the year for everyone.
We are always looking for people in engineering, fabrication, welding, sales or marketing who believe that customers and culture are important. If there are no suitable roles,click hereto send us an expression of interest.
Falls from heights are a significant hazard in Australian workplaces, contributing to annual injuries and fatalities. According to Safe Work Australia, falls from a height were the second-highest contributor to worker fatalities, with a 71% increase from 17 to 29 deaths between 2022 and 2023. 1
Non-fatal falls also impose substantial financial burdens, with each incident costing employers downtime, medical expenses, and recovery costs. This underscores the critical need for robust height safety measures, with personal fall arrest systems playing a pivotal role in mitigating these risks.
The Australian Height Safety Landscape
Australia maintains a comprehensive legislative framework for workplace safety, particularly for working at heights.
A range of standards employed within this framework include:
AS/NZS 1891 (series); and
AS/NZS 5532:2013.
AS/NZS 1891 (series)
This standard series offers detailed guidance on the various aspects of personal fall arrest systems, including selection, use, and maintenance of industrial fall-arrest systems and devices.
AS/NZS 5532:2013
This standard specifies manufacturing requirements for single-point anchor devices used in harness-based work at height. It outlines the design, testing, and performance criteria that anchor devices must meet to ensure reliability during fall arrest scenarios.
The Role of Personal Fall Arrest Systems
Personal fall arrest systems are critical safety measures for workers operating at heights. Their effectiveness depends on proper selection, installation, and use, highlighting the necessity for comprehensive training. Personal fall arrest systems should serve as a final line of defence when other preventative measures, such as guardrails or safety nets, are not feasible.
Importance of Training
Workers utilising personal fall arrest systems must receive thorough training on the following:
Equipment Selection: Choosing appropriate personal fall arrest systems based on specific tasks and environmental conditions.
Proper Donning and Doffing: Ensuring correct fitting and adjustment for optimal function and safety.
Routine Inspections: Conducting regular checks to identify any damage or defects that could compromise safety.
Emergency Procedures: Being prepared to respond effectively in the event of a fall, including rescue operations and equipment handling.
RUD: Leading with Anchor Points
RUD offers a range of personal fall arrest system anchor points compliant with Australian standards:
PSA VRS-STARPOINT: A 360-degree rotatable anchor point designed for permanent installations on buildings and wind turbines.
PSA INOX-STAR: Similar to the VRS-STARPOINT but constructed from stainless steel, making it suitable for harsh environments.
Weld-on Anchor Points: RUD is preparing to release a range of weld-on anchor points with boltable plates, expanding secure anchoring options for various substrates.
All RUD fall arrest anchor points are tested and certified to meet AS/NZS 1891.4:2009 and AS/NZS 5532:2013, ensuring compliance with Australian safety regulations. A forthcoming weld-on duplex stainless steel anchor point will be suitable for corrosive environments.
Contact RUD for more information, applications and technical advice. Call 07 3809 1300 or email us here.
Article copyright toRUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
In the demanding world of construction and infrastructure projects, the safe and efficient lifting of heavy loads is critical. If you want to lift heavy loads from 85 tonnes upwards, look no further than the RUD WBPG, which offers safe lifting as a single product.
The amazing RUD WBPG is the best heavy-duty bootable lifting point in the market and can lift loads from 85 tonnes to 250 tonnes, which is a game changer for the construction and infrastructure industry!
RUD's Commitment to Safety and Efficiency:
RUD's decades of experience in lifting technology are evident in the WBPG hoist ring. The WBPG lifting point is designed for exceptional strength and durability, meeting and exceeding industry standards.
Benefits
Exceptional Load Capacity: The WBPG is available in size M48 with a Working Load Limit (WLL) ranging from 85 to 250 tonnes, making it the best choice for heavy lifting in construction and infrastructure projects.
Ball Bearing Mounted for Smooth Operation: The innovative ball bearing mounting ensures smooth operation even under heavy loads, reducing friction and wear on the lifting point. A crucial benefit for increased safety even with multiple uses.
Shackle Pivoting and Swivel Bolt: The WBPG features a 180° shackle pivot and a 360° swivel bolt with ball bearings, allowing for flexible load positioning and manoeuvring.
Removable Suspension Ring: The WBPG ring is designed to resemble a shackle, permitting secure attachment of hoops in heavy concrete sleepers. This makes it easier for your team to work faster and more efficiently.
Multi-directional Loading: The WBPG can be loaded from any side in the direction of the pivot, making it ideal for lifting and turning heavy loads.
Robust Design and Construction: RUD's lifting points are built to withstand dynamic loads of at least 20,000 cycles and are tested at an overload of 50%. All bolts undergo a 100% crack test, providing quadruple safety in every loading direction.
Selecting the Right Lifting Point
When choosing a lifting point for a construction or infrastructure project, it is essential to:
Determine the Total Weight. Accurately calculate the weight of the load being lifted.
Consider the Number of Lifting Points. The appropriate number of lifting points must be determined based on the shape of the load and installation position.
Account for Reduction Factors. Refer to operating instructions to factor in reductions due to tilt angles and temperature variations.
Select a Lifting Point with Sufficient WLL. To ensure a safe margin, choose a lifting point with a WLL that exceeds the weight determined in step 3.
RUD's WBPG: A Solution for Heavy Lifting Challenges
The RUD WBPG hoist ring is the best boltable lifting point in the market. It offers an exceptional solution for heavy lifting in the construction and infrastructure industries. Its robust design, high load capacity, and multiple safety features provide peace of mind and efficiency, ensuring the safe and successful completion of even the most demanding projects.
Read how the WBPG helped the world's largest crane manufacturer build an enormous ship crane that would be used for offshore applications in the oil and gas sector and wind farm installation and disassembly. Click here for the full article.
RUD Australia has a ready stock of VWBG 200t. Call 07 3809 1300 or email us here for more details on how it can meet your heavy-lifting needs.
The INOX-ABA weld-on lifting point, which is part of the ABA family, provides a robust and corrosion-resistant solution for lifting operations in challenging environments. This lifting point is forged from duplex stainless steel 1.4462 and offers superior resistance to pitting and surface corrosion, ensuring long-lasting performance even when exposed to corrosive elements like seawater.
Designed for Durability and Reliability
The INOX-ABA is forged from duplex stainless-steel 1.4462, known for its strength and resistance to corrosion. This material choice ensures that the anchor point can withstand demanding conditions often encountered in industries such as:
Paper and food processing: Hygiene quality control is very important in the paper and food industries to prevent contamination. INOX-ABA's duplex stainless-steel manufacturing prevents any potential leaching of coatings or particles, thereby safeguarding the process.
Petrochemical plants: The INOX-ABA’s resistance to corrosive chemicals and high temperatures makes it ideal for handling equipment and machinery in these challenging environments.
Maritime environments: The INOX-ABA is specifically designed to withstand the corrosive effects of saltwater, making it perfect for use on ships, rigs, and offshore installations.
Addressing Common Challenges
Most weld-on lifting points, while doing a great job, fall short in challenging environments. The INOX-ABA, however, addresses these shortcomings with its robust construction and comprehensive design features:
Corrosion Resistance: The duplex stainless-steel forging and closed fillet weld provides superior protection against rusting and pitting, ensuring the lifting point remains functional and safe even after prolonged exposure to corrosive elements.
Load in All Directions: The INOX-ABA has full WLL in any direction, providing a secure and reliable lifting solution regardless of the load's orientation.
Enhanced Safety: The INOX-ABA has a 4:1 design factor for safety compared to traditional lifting points, ensuring a wide safety margin in critical lifting operations.
Wear Indicators: Patented internal and external wear indicators permit easy inspection and monitoring of wear and tear, enabling timely maintenance and ensuring continued safety.
Adaptable and Versatile
The INOX-ABA is available in three load capacities (0.8t, 1.6t, and 2.7t) to accommodate a wide range of lifting applications. Its operating temperature ranges from -40°C to 250°C, further expanding its versatility, making it suitable for a variety of temperature environments. The duplex stainless-steel 1.4462 used in the INOX-ABA allows electromagnetic crack testing to ensure the integrity of the anchor point.
Welding Compatibility and Diverse Applications
The INOX-ABA's duplex stainless-steel construction is compatible with various materials, including structural steel, permitting seamless integration into diverse applications. This makes it ideal for use in container construction, particularly in the food production and oil & gas industries, where its resistance to corrosion and contamination is beneficial.
INOX-ABA is also becoming popular for use on cruise ships. It can perform a range of lifting tasks while seamlessly blending into the ship's stainless-steel environment. Its versatility and adaptability make it an asset in diverse industries, ensuring safety and reliability in challenging conditions.
A Comprehensive Solution
RUD's INOX-ABA weld-on lifting point represents a significant advancement in lifting solutions for harsh environments. Its robust construction, corrosion resistance, and comprehensive design features combine to provide a safe, reliable, and versatile solution for a wide range of industries. From heavy-duty lifting operations to fall protection applications (Only 1.6t), the INOX-ABA is a dependable and durable lifting point, ensuring the safety and efficiency of operations in even the most challenging conditions.
References:
Content is taken from www.rud.com.au and technical websites as given below:
IQA is Australia's premier conference for the quarrying industry. The 2024 theme of Innovate and Create was coined to drive innovation as a key strategy to create growth opportunities.
It was terrific to showcase our tyre chain solutions and connect with industry leaders.
🔹Tyre Protection & Traction Chains: Keep your operations moving safely. 🔹Lifting & Lashing: Reliable solutions for handling heavy loads. 🔹Engineered & Drive Technology: Innovative solutions for optimising your equipment.
We also participated in CICA 2024, the biggest conference for the crane industry in the southern hemisphere. The theme of Building a Sustainable Tomorrow resonated with the world-class lifting and lashing solutions we exhibited at the conference.
🔹 Lifting & Lashing Solutions: Reliable solutions for handling heavy loads. 🔹 Engineered Solutions: Innovations to optimise crane equipment. 🔹 ICE 120 Chain Range: The popular Grade 120 chain range.
At CICA, we also provided more details about our new products to be launched in 2025 - CCS-FASTLOXand PIP-RAPIDO, as well as our cool apps, Confitron and BUDDYtron.
If you want more details about our chain solutions, call us at 07 3809 1300 or email ushere.
Welcome aboard Australia’s leading material lifting and handling technology company.
Click the button to read about us, our products, news, blog posts and everything happening at RUD in Australia and around the world.
Part 2 of the 2-part article. Click here to read Part 1.
Apron feeders are reliable and efficient solutions for material handling. Their robust construction, versatility, and ability to handle a wide range of materials make them indispensable for maximising productivity and minimising downtime.
Advantages of RUD Apron Conveyors:
RUD's apron feeders increase efficiency and effectiveness for bulk material handling in high-temperature and high-abrasive applications.
Flexibility:
Low overall height of feeder for low clearance applications.
The design allows horizontal conveying and bunker-loading functions with an inclined section in one process.
Suitable for use as a feeder conveyor for a secondary crushing cycle or controlled product delivery.
Unique plug-in apron design for easy installation
Rollers can be located at the edge of the pans to reduce friction when required.
Durability:
Robust, simple and wear-resistant.
The absorption of higher bunker loads and impacts.
Components are made from heat-treated, high-strength, wear-resistant components to extend service life.
Highly wear-resistant chains and components.
No lubrication of the chain is required.
Reliability:
Overlapping apron plates even at deflection and inflection areas.
Highly calibrated and matched drive components and apron plates with high tolerances ensure accurate alignment and efficient movement of components and materials.
Market Growth and Future Trends:
The global apron feeder market is expected to grow significantly in the coming years, fuelled by increasing demand in many industries.
The demand for efficient and reliable material handling solutions, particularly in industries like mining and construction, is driving this growth. As the need for sustainable and environmentally friendly material handling practices increases, apron feeders are well-positioned to meet these demands with their inherent efficiency and low spillage characteristics.
Conclusion:
Apron feeders are a testament to engineering ingenuity. They combine robust construction with precise control for efficient and reliable material handling. Their versatility, durability, and low-maintenance characteristics make them a crucial component in various industries worldwide. As demand for sustainable and efficient material handling solutions grows, apron feeders will continue to play an essential role in driving innovation and productivity in the future.
If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.
Article copyright to RUD Australia. This information is sourced from several references and is accurate at the time of publication. RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures may be shown for illustration only.
This is a 2 part article.
Apron feeders are crucial components of material handling in many industries. Their robust construction and precise control capabilities make them uniquely suited for transporting challenging materials, such as high-temperature materials, in demanding environments.
Understanding the Mechanics of Apron Feeders:
Apron feeders are conveyors in which material is carried on overlapping steel plates, known as "aprons," that travel over sprockets, rollers, and gears. These components are fabricated from high-strength steel and designed to withstand significant wear and tear. Motors and gearboxes power the feeder, enabling controlled movement of the aprons and the material they carry. RUD apron feeders are connected by conveyor chains driven by a calibrated toothed pocket wheel.
The overlapping design of the plates is critical because it ensures smooth and consistent material flow while eliminating spillage. This feature makes apron feeders ideal for handling materials that are difficult to transport, such as:
Abrasive materials: Sand, gravel, crushed rock, and similar materials that can damage conventional conveyor systems.
Sticky materials: Clay, cement, and other materials with high viscosity that tend to cling to surfaces.
Hot materials: Molten metals, slag, and other materials requiring heat-resistant components.
Lumpy materials: Coal, ore, and other materials with irregular shapes and sizes can clog conventional conveyors.
Advantages of Apron Feeders:
The unique design and construction of apron feeders offer several advantages, cementing their position as the preferred solution for material handling in various industries.
The benefits of apron feeders are:
Precise Control: Apron feeders allow operators to precisely adjust material flow rate, ensuring efficient production and minimising waste.
Minimal Spillage and Dust: The overlapping aprons effectively contain material, significantly reducing spillage and dust generation, improving worker safety and minimising environmental impact.
Exceptional Durability and Low Maintenance: Apron feeders are built to last, with high-strength components capable of handling heavy loads and harsh conditions. This translates to minimal downtime and reduced maintenance costs.
Adaptability: The design can be customised with different apron widths, lengths, and materials to cater to specific application requirements. This adaptability allows for effective handling of various material types and volumes.
Preserving the Material: Apron feeders minimise material degradation when moving products.
Applications of Apron Feeders:
Apron feeders play an important role in many industries, such as:
Mining: Transporting the ore, coal, and other minerals from the site to the processing plant.
Cement and Aggregates: Handling raw materials like limestone, clay, and sand in cement plants.
Power Plants: Transporting coal and other fuel sources to boilers.
Metal and Steel: Moving raw materials and finished products in production.
Apron feeders are reliable and efficient solutions for material handling. Their robust construction, versatility, and ability to handle a wide range of materials make them indispensable for maximising productivity and minimising downtime.
To be continued ...
If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.
Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.
Exciting 2 new products coming soon ...
CCS-FASTLOX - The First-Ever Clickable Clevis Shackle.
PIP-RAPIDO - The First-Ever Plug-In Lifting Point.
We will soon launch two innovative products - the clickable shackle CCS-FASTLOX and the pluggable lifting point PIP-RAPIDO for speedier and simplified load lifting.
In comparison with conventional fork-head shackles, the extremely robust CCS-FASTLOX can be used without any tools at all - i.e. without a separate bolt, nut and cotter pin. To assemble it, the user simply pushes the bolt through the shackle and clicks it into a safety mechanism attached to the side, automatically keeping it in position. This means it takes up to 80% less time to assemble and dismantle the shackle. The CCS-FASTLOX will be available in Grade 120 (ICE) and Grade 100 (VIP) and nominal sizes from 4 to 16 (ICE) or 6 to 22 (VIP).
One possible application is using the CCS-FASTLOX in combination with the new pluggable lifting point PIP-RAPIDO with a self-locking fixing mechanism. It was developed to supplement boltable and weldable lifting points and is, in particular, intended for easy assembly on through-hole fixtures – such as flanges – and holes with undercuts. To fix it in place, the locking elements are unlocked at the locking bolt and the bolt is inserted into the through-hole fixture. As soon as the bolt is in position, the locking mechanism automatically engages, making a safe connection between the load and the lifting point possible.
Thanks to this mechanism, PIP-RAPIDO can be installed much more quickly than conventional boltable lifting points. It is also suitable for scenarios where a boltable lifting point is unsuitable because it is not possible to fit a nut from below - for example, when it is assembled on flanges that are stacked on top of one another.
CCS-FASTLOX - The First-Ever Clickable Clevis Shackle.
PIP-RAPIDO - The First-Ever Plug-In Lifting Point.
All RUD products are equipped with an integrated RFID transponder as standard, which allows users to retrieve the factory ID number using an NFC-based reader or smartphone. Stay tuned for more information.
RUD will exhibit at the Crane Industry Conference - CICA 2024 at the Adelaide Convention Centre from 17-19 October 2024. Visit our booth #2 to discuss our lifting and lashing solutions for the crane industry.
If you want more details of our lifting and lashing solutions, call us on 07 3809 1300 or email us here.
Part 2 of the 2-part article. Click here to read Part 1.
A Comprehensive Range of Lashing and Anchoring Solutions
RUD offers a comprehensive range of solutions, addressing both lashing and anchoring needs:
High Capacity Lashing Points: These lashing points are engineered for multi-directional load capacity with a 2:1 safety factor against breakage. They are clearly labelled with their tensile strength for easy identification during setup.
L-ABA: Forged with one-piece construction for exceptional strength. Click to view the product.
LPW: Patented 90° design for efficient load support, featuring a noise-dampening holding spring. Click to view the product.
Secure Anchor Points: These products offer a 4:1 safety factor against breakage. They feature clear WLL labels and undergo electromagnetic crack testing for maximum reliability.
W-ABA: One of the best-selling products, the W-ABA comes with an annealed base for superior wear resistance. Click to view the product.
VRBS: Features 180° pivoting for versatility with split force introduction for optimal load distribution. Click to view the product.
VLBS: Also features 180° pivoting for versatility and a high safety factor due to an undetachable suspension ring and weld-on block. Click to view the product.
Benefits of RUD's Lashing System:
Enhanced Load Control
High-capacity lashings effectively manage the heavyweight and shifting forces during transportation, ensuring stability even on challenging terrain.
Reduced Tipping Risk
Strategically placed anchor points prevent tipping during turns and manoeuvres, offering peace of mind for drivers navigating tight corners and uneven roads.
Durability and Reliability
Robust, wear-resistant materials ensure long-lasting performance for multiple journeys, reducing maintenance costs and downtime.
The Bottom Line: Choosing the Right Partner
The successful transport of Pasquale Maraffa's oversized boiler highlights the crucial role of proper lashing and anchoring technology in handling heavy, high-centre-of-gravity loads. By partnering with RUD, transport and freight companies can ensure safe and efficient delivery, even for the most demanding projects.
Investing in robust lashing solutions is not an expense; it is crucial to ensure the safety and success of every transport operation.
RUD will exhibit at the National Bus & Coach Show at the Brisbane Convention and Exhibition Centre from 17-18 September 2024. Visit our booth DB33 in Hall 3 to discuss our lashing solutions and hoists for the heavy vehicle industry.
If you want more details of our lashing solutions for the transport industry, call us on 07 3809 1300 or email us here.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
This is a 2 part article.
Transporting large bulky equipment with a high centre of gravity is a challenge. In the world of heavy transportation, hauling oversized equipment presents unique challenges. From navigating tight corners to tackling unpredictable terrain, every journey demands meticulous planning and a deep understanding of load-securing techniques.
This is true when dealing with extremely heavy loads with a high centre of gravity, like massive boilers transported to industrial sites. Continue to read how an Italian freight company used RUD expertise to transport a huge boiler.
Pasquale Maraffa, owner of an Italian freight company, recently faced such a challenge. His team was contracted to transport a colossal boiler, weighing over 200 tonnes and towering 16 meters high, to a refinery. The large size and weight of the load required careful planning because even a slight incline in the road could put immense stress on the lashing components. Adding to the complexity, narrow turns posed a significant risk of the load tipping over.
For Pasquale, the success of this project rested on choosing the right partner-one with a clear understanding of load securing and a proven track record of handling such demanding tasks. That partner was RUD, known worldwide for advanced lashing technology solutions.
The Importance of Lashing Expertise
While many transport companies acknowledge the importance of weather considerations and route planning, the crucial aspect of lashing point capabilities often gets overlooked. This is where RUD's expertise shines. We understand that every lashing point on a trailer must be carefully evaluated to ensure its capacity matches the load's weight and the stresses it will encounter during transport.
For Maraffa, this project highlighted the importance of choosing a partner like RUD, which offers comprehensive lashing technology solutions tailored to specific needs. Instead of relying on generic solutions, RUD provides a customised approach, including:
Clear Working Load Limits (WLL)
All RUD products are clearly labelled with their safe working capacity, ensuring proper use and preventing accidents.
Technical Expertise
RUD offers custom lashing solutions based on the specific load characteristics and transportation requirements, creating a bespoke system for each transport.
Customisation
RUD can even customise lashing products to match the brand colours of trailer manufacturers, adding a touch of visual professionalism to the trailer.
Optimised Lashing Design
RUD products are designed with rounded and durable shapes to minimise wear and tear, guaranteeing long-lasting performance.
Investing in robust lashing solutions is not an expense; it is crucial to ensure the safety and success of every transport operation.
RUD will exhibit at the National Bus & Coach Show at the Brisbane Convention and Exhibition Centre from 17-18 September 2024. Visit our booth DB33 in Hall 3 to discuss our lashing solutions and hoists for the heavy vehicle industry.
If you want more details of our lashing solutions for the transport industry, call us on 07 3809 1300 or email us here.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
The National Bus and Coach Show 2024 will be held at the Brisbane Convention and Exhibition Centre from September 17 to 18, 2024.
This show will bring together the latest technology in the bus and coach space, including zero-emissions, bio-fuel and autonomous vehicles.
RUD is known for Endurequip Portalift, the only Australian-made, chain-driven mobile heavy vehicle hoist manufactured in Brisbane. It symbolises quality and technology for the most arduous Australian applications. In 2024, RUD is offering a high-quality German wireless mobile heavy vehicle hoist, Finkbeiner, which is reputed around the world for quality and innovation.
Some of the solutions we provide in the heavy vehicle workshop industry are:
Endurequip - Australian-Made Chain-Driven Mobile Heavy Vehicle Hoist
Finkbeiner - German-Made Wireless Hoist
Heavy Vehicle Hoist Accessories
Lifting & Lashing Solutions
Streamline your efficiency and minimise downtime with our mobile heavy vehicle hoist range, which provides a solution for every workshop application across Australia. Whether you operate a large fleet or a specialised repair shop, our heavy vehicle hoists deliver the lifting capacity and portability so your heavy vehicle servicing can operate smoothly.
We also offer a range of premium accessories designed to seamlessly integrate with your hoists, such as vehicle stands, vehicle ramps and small wheel adaptors.
Visit our booth DB33 in Hall 3 at the Brisbane Convention and Exhibition Centre from 17-18 Sep 2024 to discuss our automotive workshop solutions.
For more information on RUD Heavy Vehicle Hoist Solutions, click here to fill out our form or visit our contact page to send us an enquiry.
Land Forces 2022 attracted 20,000 visitors over 3 days, with 810 exhibitors from 25 countries.
The RUD Group is a globally certified supplier for defence systems and equipment for land, air and sea. We provide standard and customised applications for the defence force that meet and exceed the industry's exacting standards.
Some of the solutions we provide to the ADF and defence contractors are:
Lightweight Load Securing and Lashing Systems
Customised Engineered Lifting Designs
General Fabrication of critical Defence components
The world's largest range of patented Lifting and Lashing Points
Non-skid Tyre chains for traction and safety
Material Handling and Automation solutions for defence facilities
The only Australian Made Heavy Vehicle Hoist
1000+ RUD components with NATO Stock Numbers (NSNs)
RUD is also involved in the ongoing maintenance of defence vehicle equipment. Whether it’s peacekeeping missions, field studies, tactical assessments or high-risk military projects, our defence clients can rely on our solutions to see their work through to completion.
Visit our booth E175 in the Queensland Govt Pavilion at the Melbourne Convention Centre from 11-13 Sep 2024 to discuss our Lifting, Lashing, Drive and Engineering Solutions.
For more information on RUD Solutions for the Defence Industry, click here to fill out our form or visit our contact page to send us an enquiry.
Part 2 of the 2-part article.Click hereto read Part 1.
Continuing into Part 2 to understand the different aspects of the mobile heavy vehicle hoist industry, ensuring you choose the right hoist for your needs and budget.
Mobility and Manoeuvrability
Choose a hoist with suitable wheels and steering mechanisms to navigate your work environment efficiently, especially in tight spaces.
Both Endurequip and Finkbeiner are extremely mobile, allowing you to easily position them anywhere in the workshop for on-site repairs.
Long-Term Investment
Investing in a high-quality hoist is a long-term investment that will benefit from an extended lifespan, reduced maintenance costs, and a higher resale value.
Endurequip Portalift has a unique chain drive system featuring top-of-the-line RUD calibrated chain and pocket wheels, which lasts for decades even with frequent use. Finkbeiner has a hydraulic drive, which is virtually maintenance-free, saving money in the long run.
Manufacturer Reputation
Research the manufacturer's reputation for quality, reliability, and after-sales service. Look for companies with a track record of producing durable and dependable equipment.
RUD is a world-class engineering company that has been offering lifting, lashing, drive technology and bespoke engineered solutions in Australia for the last 40 years. Finkbeiner is reputed around the world for its state-of-the-art design, quality, and reliability having pioneered the first hydraulic hoist in 1967.
RUD is reputed for its extensive Australia-wide network of service agents for workshop lifting solutions.
Finding the Right Partner
Once you have narrowed down your requirements, choose a reputable company that can provide expert advice and support. A reliable company or distributor can assist with choosing the right model and commissioning it with ongoing service.
Investing in the Right Mobile Heavy Vehicle Hoist
Choosing a mobile heavy vehicle hoist is not just a purchase; it's an investment in your workshop’s efficiency, safety, and profitability. While the initial cost of a high-quality hoist might seem higher, it translates into long-term benefits. Investing in a robust and reliable hoist ensures smooth operations, minimal downtime, and a safer working environment, ultimately contributing to your success.
Summary
In Australia's diverse landscape, choosing the right mobile heavy vehicle hoist is crucial. Don't be swayed by low pricing which could potentially compromise safety and performance. Invest in a high-quality hoist to reap the benefits of durability, reliability, and long-term cost savings.
Remember, a quality hoist is an investment in your business's efficiency and safety, contributing to its success for years to come.
If you want more details of our heavy vehicle lifting solutions, call Brett on 0439 707 805 or email him here.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
This is a 2 part article.
Australia's vast and diverse landscape, scattered from bustling metropolises to remote outback towns, requires reliable and robust equipment. A mobile heavy vehicle hoist is an indispensable tool for maintenance, repairs, and inspections for businesses operating in the truck and bus maintenance and repair industries. However, navigating the vehicle hoist market can be challenging, with a wide choice of brands and models varying in quality and price.
This article will help you understand the different aspects of the mobile heavy vehicle hoist industry, ensuring you choose the right hoist for your needs and budget.
Understanding Australian Landscape
Australia's unique geography dictates different requirements for mobile hoists. In metros along the east and west coast, the workshop layout and space limitations can influence the choice of hoists. Also, the use of technology is more prevalent in metros, where there is a high demand for devices that work on wireless signals. In contrast, the outback demands heavy-duty models capable of handling harsh weather conditions. Hence, a robust hoist is preferred, which can withstand the rigours of the dusty and harsh outback.
A Balancing Act between Quality and Price
There are many hoist companies in Australia that differ in quality, features, and price. It is a well-known fact that most of the time, the cheapest purchase can work out more expensive in the long run. Cutting corners on quality can lead to costly consequences. While price can appear attractive during purchase, it is important to consider the build and safety features to ensure your team is confident to work on vehicles when they are hoisted in the air.
Below are some points you need to consider when choosing a mobile heavy vehicle hoist:
Lifting Capacity
Determine the maximum weight you need to lift, ensuring the hoist has sufficient capacity to handle your specific needs.
RUD Heavy Vehicle Hoists - Endurequip and Finkbeiner are built to handle a wide range of heavy vehicles. We offer lifting capacities from 30 to 170 tonnes in combination with up to 20 hoist sets.
Durable Construction
Choose hoists that are built with high-grade steel and robust components that are designed to withstand heavy loads and frequent use.
Both Endurequip (Made in Australia) and Finkbeiner (Made in Germany) hoists are built with quality steel, ensuring quality construction during manufacture. Endurequip is built to the strictest Australian standards (2550.9.1996, AS/NZS 2538:2004, ISO9001) and is the only Australian-made and Australia’s No. 1 mobile heavy vehicle hoist.
Advanced Safety Features
Check for multiple safety mechanisms, including emergency lowering systems and locking mechanisms, to ensure the safety of both personnel and equipment.
Both Endurequip and Finkbeiner include a range of safety features, such as emergency stops, remote control, and a keyed safety lock to ensure your team works safely and confidently on every heavy vehicle repair job.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
Part 2 of the 2-part article. Click hereto read Part 1.
Load securing during transportation faces many challenges, especially when dealing with loads that have sharp edges. The sharp edges pose a risk to the integrity of lashing equipment and can potentially lead to accidents, jeopardising the safety of vehicle occupants and other road users. Hence, understanding the potential dangers associated with sharp edges is critical to ensure safe and efficient transportation. Read Part 2 below.
Reduction of Lashing Capacity
With loads where the lashing chain goes over sharp edges, we recommend reducing the Lashing Capacity (LC) by 25% or using a larger chain size. The Load Restraint Guide 2018of the National Transport Commission (NTC) outlines the rules for lashing loads with sharp edges.
For example, if a lashing chain has a rated capacity of 10,000 daN, the effective securing capacity with a sharp corner load would be reduced by 25%, to 7500 daN.
ICE Grade 120 Lashing Chains
ICE Grade 120 lashing chain can replace a Grade 80 lashing chain of the next largest nominal thickness in direct lashing. ICE 120 is lighter than Grade 80 by 45% and has a breaking force up to 60% higher than Grade 80. This means that by using an ICE 120 lashing chain, you can have a large weight reduction with easier assembly and better safety.
How can Endless Chains help?
In situations where suitable lashing points are unavailable or the existing points are unsuitable, using hooks or shackles for connecting the lashing chain can expose the connecting element to bending stresses. This can compromise the integrity of the connection and lead to potential failure.
Endless chains, designed to eliminate the need for separate hooks or shackles, provide a safer alternative. With an endless chain, the lashing capacity remains consistent throughout the entire chain loop, eliminating the potential weak points associated with hooks or shackles. Moreover, doubling up an endless chain reduces the effects of sharp edges, as the load is distributed across a larger surface area, which limits the stress on individual chain links.
ICE-Endless-Chain and ICE-Multi-shortening Claw
When combined with the ICE-Endless Chain, the ICE-Multi-shortening claw forms a closed chain system that is easily adjustable and can be opened without tools. This flexibility allows for convenient use in situations where the load's dimensions may vary. This configuration is particularly beneficial for securing loads with unconventional shapes, such as stone blocks or concrete, which may lack dedicated lashing points.
The advantages of such a configuration are:
The endless chain can be opened without tools and
Is adjustable in its endless chain diameter.
Conclusion:
Understanding and addressing the challenges posed by sharp edges during load securing is crucial for ensuring safe and efficient transportation. By implementing the guidelines of the Load Restraint Guide and utilising appropriate protective measures such as edge protectors and endless chains, we can effectively mitigate the risks associated with sharp edges, ensuring the integrity of the lashing equipment and the safety of all road users.
Article copyright toRUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
This is a 2 part article.
Load securing during transportation faces many challenges, especially when dealing with loads that have sharp edges. The sharp edges pose a risk to the integrity of lashing equipment and can potentially lead to accidents, jeopardising the safety of vehicle occupants and other road users. Hence, understanding the potential dangers associated with sharp edges is critical to ensure safe and efficient transportation.
Sharp edges can cause considerable wear and tear on lashing equipment, primarily due to the concentrated stress they can impose on the lashing material. The repetitive bending and flexing of the lashing equipment as it goes over these edges can lead to fatigue, weakening the material and potentially causing failure. This failure can result in a sudden snap, a gradual weakening, or a distortion in the equipment's shape, resulting in a compromised load restraint system and a potential safety hazard.
In this article, we will address the question of what is considered a sharp edge and what measures should be taken to ensure safety when working with such angles.
Australian National Transport Commission and sharp edges
The National Transport Commission (NTC), in its Load Restraint Guide 2018, emphasises the importance of protecting lashing chains from sharp edges. This guide outlines a clear correlation between the sharpness of a corner and the chain's lashing capacity, highlighting the critical need to consider the load's geometry when selecting and using lashing equipment.
As per the guide, the lashing chain should be protected over sharp edges or rough surfaces to maintain its full lashing capacity.
When the corner radius (r) is less than the chain size (d), the chain's lashing capacity is reduced by 25%. The above figure is taken from the Australian Load Restraint Guide 2018.
Understanding the Corner Radius and Chain Diameter
When assessing load-securing options, the radius of the sharp edge should be considered in relation to the degree of flexibility of the lashing equipment. The corner radius (r) refers to the radius of the curve at the corner of the load, while the chain diameter (d) refers to the diameter of the chain link. Understanding the relationship between the two is critical because it influences the choice of lashing equipment.
To ensure safe and effective load securing, the corner radius should always be greater than the chain diameter. This ensures smooth chain movement over the corner without any risk of jamming, kinking, or undue stress. When the corner radius is less than the chain diameter, the chain experiences increased bending stress, leading to potential damage and reduced functionality.
Protective measures must be implemented to reduce the risk when the corner radius is smaller than the chain diameter. Edge protectors are an excellent option because they serve as an intermediary between the chain and the load, preventing direct contact and protecting the chain from premature wear and tear.
To be continued ...
Article copyright toRUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
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When a foundry in Italy found itself in a hot problem, they turned to RUD.
Foundries are notoriously harsh environments. They get hot, insanely hot. Red-hot loads demand equipment that can withstand extreme temperatures while ensuring safe and efficient operation.
A foundry in Italy needed to move scorching hot steel bars that were long and weighed thousands of kilos. They were also square-shaped with a unique profile that required a unique lifting solution.
The Situation
The project had several challenges:
Extreme Temperatures: The bars reached a staggering 300°C, requiring a heat-resistant lifting mechanism to protect operators and equipment.
Weight and Size: Each bar measured 12 meters long and weighed a hefty 2,400 kg, requiring a robust lifting solution with a high working load limit (WLL).
Square Geometry: The square profile of the bars (14x14 cm and 16x16 cm) demanded a unique clamping mechanism for secure grip and transport stability.
A Unique Solution
RUD has been in the lifting business for years and knows steel like the back of our hand. So, we took our knowledge of high-quality clamps and chains and devised a custom system to handle this hot situation.
Built to Last: We customised a robust system that weighed 150 kg with a working load limit (WLL) of 2,500 kg. This was a rock-solid solution that provided stability and safety. The system's core component was a RUD VIP-2-strand sling, which hooked into the crane for a secure connection.
Versatile Clamping: The clamping mechanism was versatile and could adjust to slight size differences (14x14 cm and 16x16 cm) without a problem. This ensured a secure grip regardless of minor size discrepancies, preventing potential slippage during transport - the last thing you need when dealing with red-hot metal!
Safety First Followed by Efficiency: Safety is paramount in a foundry for both the employees and the equipment. Our safety-friendly design ticked all the boxes. We made it semi-automatic with a lever system for hooking and unhooking the bars. This kept the operators far away from the intense heat. The lever also controlled the rotation and locking of the clamps, ensuring the bars stayed put throughout the entire process. The clamps themselves were attached to super-strong 8mm RUD VIP Grade 100 sling chains - chosen specifically for their exceptional heat resistance and strength.
Game Change for the Client
This custom system has been a game-changer for the foundry, improving operations on the floor. It moves the steel bars with ease, keeping things efficient while prioritising operator safety. This project is a perfect example of how RUD combines high-quality lifting components with custom-designed solutions. This tailored approach sets RUD apart from the competition. We don't just sell products; we deliver solutions for even the most challenging high-temperature lifting situations.
This project shows our commitment to exceeding customer expectations. By combining our expertise in lifting with a dedication to custom design, we ensure safety, efficiency, and happy customers, no matter how hot the job gets.
If you want more details of our lifting and lashing solutions, email us or call us on 07 3809 1300.
Article copyright toRUD Group andRUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are shown for illustration only.
Cement asphalt plants use bucket elevators to move the material to the plant mixing tower. Bucket elevators used in asphalt plants should withstand high material temperatures (frequently reaching 180-200°C) and operate at high capacity (e.g. up to 100-200 tonne/hour).
An asphalt plant in South Australia had operational capacity problems and frequent DIN bracket-type bucket elevator system breakage. The plant was only producing 85,000t annually, which was quite low compared to the standard 100t per hour over a 2,000-hour system life (200,000t per year). In addition, they experienced significant downtime due to replacing the chains and brackets every 8-12 months, negatively impacting their efficiency and throughput.
The Challenges with the Current System
The current system had a few shortcomings, such as:
Low chain hardness: Forged chain links were wearing faster due to lower hardness.
Small wheel diameter: The small wheels did not fit the chain size, accelerating wear in the interlink area.
Single-link contact: Each wheel rotated and pivoted the bucket on a single link, concentrating the centrifugal load and causing high interlink wear.
In comparison to the short life of the DIN system, RUD endless chains only need to be replaced after producing approximately 200,000t. The bucket attachments, however, can be replaced after approximately 400,000t, which was a huge advantage to the plant. The RUD system is superior, with endless chains and bucket attachments, doubling the chain life and increasing component life by four times.
Description of the problem:
The chain contact with the DIN shackles was wearing out faster in the interlink area because it had lower hardness. The wheel diameter was also too small for optimal chain life. All the centrifugal load was applied on the bucket shackle as it moved around the wheel, resulting in higher interlink wear.
Some of the issues the plant was facing were:
High temperature - Resulting in the tempering of the forged shackles.
Head wheels getting worn - Because they were non-hardened.
High link wear due to the small diameter of the wheels and single link contact.
Noisier operation due to chain and shackles not being matched. For example, an 18mm chain was used for a 20mm shackle.
Why did the client approach RUD?
Most bulk material handling sites in Australia using the DIN shackle system are gradually being replaced with the RUD 2WIN solution. The 2WIN system has a 3-link interlink contact, which makes conveyors more stable and provides longer component life.
The client was aware that RUD had successfully completed many upgrades of 2WIN conversions, so they invited RUD to propose a full conversion plan.
Some of the reasons for approaching RUD were:
Limited availability: The original 20mm shackles required frequent replacement and became difficult to source globally.
Enhanced chain performance: The 19x75 chain spacing offered improved pitch length and higher hardness (82hV, a 10% increase).
Superior hardening: Continuous chain case hardening provided significant advantages over existing chain hardness.
The RUD Solution:
RUD implemented the 2WIN solution with a 3-link contact with the 19x75 chain, making the conveyor stable even on smaller-diameter wheels. This included replacing the treads with hardened wheels which fitted the existing casings. The treads were a bolt-on design for easy installation and replacement when required. The added benefit was that the capacity could be maintained or even increased with bucket spacing on a 19x75 chain.
RUD bucket elevator systems offer a range of proven, high capacity and flexible solutions for all vertical handling applications. The hardened steel chain systems support large capacity conveying, providing maximum throughput.
Increased Efficiency - Ultra-hardened chain R100 chain systems handle larger capacities and process more material.
Easy Adaptability - Perfect for a lump or granular material.
Simplified Maintenance - Easy access casings facilitate fast replacement of teeth, treads, and wheel segments.
The Result:
Regular chain wear measurements will be monitored with a service and support plan to maximise chain life and performance. We use predictable life projections for scheduled maintenance to avoid unplanned downtime. Most of our component kits are planned and delivered well before a shutdown. Backup kits are supplied before planned outages to avoid unscheduled downtime.
A Win-Win Situation
The RUD 2WIN system ensures efficient operation in the demanding hot asphalt environment for many years. The 2WIN attachment, fixed on the bucket, distributes load, and extends the bucket lifespan. Additionally, these attachments are replaced only with every second chain change, maximising efficiency. Full tensioner wheel contact minimises tread wear and extends chain life. The hardened RUD components are superior to the previous wheel, and the treads only require changing every second chain set.
This upgrade with the 2WIN system is a WIN-WIN for both RUD and the client.
If you want more details of our conveyor and drive systems, email us or call us on 07 3809 1300.
Article copyright toRUD KettenandRUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.
Secure and reliable lashing points are critical when transporting heavy machinery and cargo. These critical components guarantee the safety of goods in transit and minimise potential damage and costs. In addition, appropriately secured loads significantly reduce the risk of accidents caused by shifting cargo, protecting drivers, passengers, and other road users*.
* If you want more details on the importance of load securing, including the NHVR Load Restraint Guide, read our 2-part article published earlier:
Imagine a scenario where a load shifts unexpectedly during transport in your heavy vehicle. Not only could it damage the cargo itself, but it also poses a significant risk of accidents for drivers, passengers, and other road users. This is why proper load restraint using certified lashing equipment, as mandated by the Australian Load Restraint Guide, is absolutely crucial.
RUD: A Global Leader in Lashing Solutions
RUD is a world leader in the lifting and lashing industry and offers a comprehensive selection oflashing pointswith capacities ranging from3,000 to 32,000 daN. These lashing solutions cater to diverse sectors, including thelashing of heavy and large loadsin cargo transportation, vehicle transport, railway operations, and construction equipment.
Uncompromising Quality and Compliance
RUD takes quality and compliance seriously. All RUD lashing points undergo rigorous 100% crack testing and adhere to the strictest quality control procedures. This ensures that you receive reliable and compliant products that meet the demands of heavy vehicle transport.
Flexibility and Adaptability for Optimised Loading and Unloading
Regarding efficiency, RUD's lashing points are designed for unmatched flexibility during loading and unloading operations. The compact designs with large eye diameters allow greater versatility when using different lashing equipment. The diverse welding surfaces enable easy and seamless integration into the truck or trailer chassis during the build process.
For instance, theRUD OPTILASH-CLICKsystem stands out for its versatility. It can be moved along the chassis, reducing the required number of lashing points. This translates to cost savings and lighter weight for your heavy vehicle.
Benefits of Choosing RUD Lashing Points
There are numerous advantages to incorporating RUD lashing points into your transport operations:
Multi-directional lashing capability: Ensures comprehensive load security from all angles.
Two-fold safety factor: Provides exceptional reliability against breakage for peace of mind.
Marked tensile strength: Lashing capacity (LC) is marked in daN for accurate load identification.
Smooth, rounded shapes: Minimises wear and tear on lashing equipment.
Optimal connection sizes: Delivers secure and efficient attachment for your cargo.
The RUD Lashing Point Range
To cater to various load-securing needs in transport, RUD offers a comprehensive range of lashing points, including weld-on and bolt-on options.
There are several compelling reasons to choose RUD for your lashing point requirements:
Unmatched Expertise: RUD brings decades of global experience and leadership in lifting and lashing technology to the table.
One-Stop Solution: We offer a comprehensive range of load-securing solutions backed by a reliable service network.
Optimised Shapes: RUD's lashing points are designed with rounded shapes and no sharp edges to minimise wear and tear on your lashing equipment.
Clear Markings: Lashing load specifications are marked for easy reference during loading and transport.
Custom Branding: RUD lashing points can be custom-painted to match the colour of your vehicle and chassis.
By partnering with RUD for your lashing point needs, you are guaranteed exceptional quality, superior safety, and efficient operation of all your load securing and lashing requirements. RUD lashing points are available through a network of Australia-wide distributors. If you want to know your nearest RUD distributor, email us or call us on 07 3809 1300.
Article copyright toRUD KettenandRUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.
Ensuring a safe and controlled operation is critical in the challenging conditions of marine projects. Marine environments are corrosive and heavily influenced by currents and tides. Hence, it is paramount that all factors are considered before installation to ensure long-term performance.
This article discusses the reasons why the RUD TECDOS drive solution was ideal for the Brisbane River Ferry Terminals.
The Challenge: Decoupling Walkway in a Marine Environment
International Consulting Engineering company Aurecon approached RUD seeking a drive solution to decouple the Brisbane River Ferry Terminal walkways. The biggest challenge was enabling controlled release and rotation of the walkway undercurrents and tides and preventing damage caused by the ebb and recess of the water flow.
Why TECDOS? Addressing Key Requirements
RUD invited Aurecon to a site visit to the Brisbane factory to demonstrate and showcase the capabilities of the RUD TECDOS system.
RUD TECDOS possessed several benefits that aligned with the project's specific requirements:
Corrosion Resistance: The zinc-coated RUD TECDOS chain is specially designed to withstand challenging marine environments, ensuring long-lasting performance without rusting even in a static position.
3D Flexibility: The inherent flexibility of the TECDOS chain allows for smooth and controlled movement of the walkway, accommodating slight misalignments while maintaining structural integrity. This is crucial for ensuring proper engagement and release during operation.
Compact Design: Compared to conventional wire rope cables, the TECDOS system utilises compact wheels with six pocket teeth, minimising space constraints within the terminal design.
Static Functionality: The system is designed to remain idle in a static position until decoupling is required. This ensures minimal wear and tear on the components during normal operation, extending their lifespan and reducing maintenance needs.
Accurately Rated Load Capacity: The TECDOS system offers accurately rated load capacities, ensuring the safe and reliable handling of the walkway under various load conditions, including potential debris accumulation or high water levels.
Click for more details of TECDOSPi-Gamma Drive and Omega Drive technology and why RUD is the world leader in drive technology based on the RUD round steel chain mechanism for horizontal, vertical and rotational applications.
The RUD Solution: A Controlled and Safe Decoupling Mechanism
The implemented solution leverages the TECDOS chain drive system to achieve a controlled and safe decoupling process:
Chain Release with Damping: The mechanism utilises the TECDOS chain to control and lift the rotating gangway (walkway support structure) away from its cradle through a dampener system. This dampener ensures smooth lifting motion, preventing sudden movements and potential damage.
Controlled Decoupling and Rotation: The control arm is integrated with the TECDOS chain to facilitate the lifting and subsequent release of the walkway. This allows the walkway to rotate controlled, aligning it with the downstream river flow to prevent damage during high tides, which increase water levels.
The Result: A Proven and Replicable Solution
The success of the RUD TECDOS implementation at the Brisbane River Ferry Terminal is evident by:
Multiple Installations: We have installed the TECDOS drive solution in seven ferry terminals across Brisbane. Each terminal uses nine TECDOS six-tooth pocket wheels, chains, and terminations per unit. Each unit features a fixed pocket wheel connected to the dampener for controlled speed and additional wheels facilitating lifting and releasing the gangway.
Operational Success: The fully fabricated and controlled system is operational across all seven ferry terminals, demonstrating its effectiveness in safely managing walkway decoupling during high tides and debris during flooding.
Watch the video of the engineering and design from Aurecon, which ensured an ideal option to ensure the critical ferry infrastructure is flood resilient, accessible and for travellers to enjoy and celebrate the river.
Conclusion: Addressing Marine Challenges with Innovative Solutions
The RUD TECDOS system on the Brisbane River Ferry Terminal demonstrates its versatility and effectiveness in addressing complex challenges in the marine sector. Its corrosion resistance, 3D flexibility, compact design, and precisely rated load capacity make it an ideal solution for applications requiring controlled movement and reliable operation in challenging environments.
In addition, the system's modular design and proven track record across multiple installations highlight its potential for wider implementation within the conveying and drive sectors, where accurate control, corrosion resistance, and space optimisation are critical considerations.
Article copyright toRUD KettenandRUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only
Part 2 of the 2-part article.Click hereto read Part 1.
Risk Analysis: A Crucial Step for Integrated and Attachable Lifting Points
A comprehensive risk analysis is mandatory before conducting a lift, whether utilising integrated or attachable lifting points. This analysis should consider the following key aspects regarding lifting points:
The lifting point or lifting eye should not have any sharp edges.
The lift point must be suitable for the hooks/shackles/slings being used.
Wall thicknesses and edge distances must be assessed to ensure the load can be transferred appropriately into the structure.
The product-specific marking must be provided.
Lifting Point Selection Criteria
Choosing the appropriate lifting point is crucial for ensuring the safety and efficiency of any lifting operation. Here are some key factors to consider during the selection process:
Mass and Centre of Gravity: The payload's mass and centre of gravity are the primary determinants. Lifting points with a Working Load Limit (WLL) equal to or exceeding the load weight must be selected. Additionally, the centre of gravity will influence the number and placement of lifting points required for balanced lifting.
Number of Lifting Points and Lifting Configuration: The number of lifting points depends on the number of legs in the lifting sling and the desired lifting configuration (single-leg, multi-leg). The chosen configuration will impact the overall WLL of the lifting system.
Deduction Factors: External factors like tilt angle and temperature fluctuations can affect the WLL of a lifting point. Deduction factors specific to the anticipated lifting scenario should be considered during selection.
Lifting Point Type and WLL: Based on the load weight, lifting configuration, and deduction factors, a lifting point with an appropriate WLL and suitable type (boltable, weldable, rigid, swivel) must be chosen.
Verification and Documentation
The selected lifting point should possess a valid test certificate conforming to the relevant standards. This certification verifies that the manufacturer adheres to stringent testing protocols, including proof load application, destructive tensile tests, and crack detection procedures.
Design and Calculation Resources
Providing engineers access to 2D/3D CAD design documents and calculation programs can significantly enhance the lifting point selection process. These resources allow engineers to incorporate lifting points directly into technical drawings while considering factors impacting WLL calculations, such as:
The number of lifting strands/legs.
Potential angle variations during the lift.
The symmetry or asymmetry of the lifted object.
Simplified Lifting Point Inspection with RFID Technology
Regular inspection and maintenance of lifting points are essential for safe operation. RUD offers lifting points equipped with RFID transponders. These transponders contain unique identification numbers that a dedicated reader can scan to transmit data to cloud-based software. This technology simplifies inspection recordkeeping and allows for convenient access to vital lifting point information.
Click here to see the RUD ACP-TURNADO, the world’s first intelligent lifting point with RFID.
Lifting Point Purchasing Checklist
To streamline the selection process, consider this checklist when purchasing lifting points:
Is the lifting point type specified in the project plan?
How many lifting points are needed per component?
What is the required WLL for the lifting point?
Are there any specific design dimensions to consider?
What are the anticipated loading directions for the lifting point?
Are there any necessary approvals or certifications required for the lifting point?
By following these guidelines and utilising available resources, you can ensure the selection of the most suitable lifting points for your specific lifting applications, promoting a safe and efficient operation. RUD Australia has a team of experienced, CPEng-qualified engineers who can assist you in selecting the correct lifting points for your application.
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
This is a 2 part article.
Lifting points are fundamental elements within any lifting system. They are the crucial connection between lifting equipment (cranes, hoists) and the load itself, facilitating lifting, rotating, and manoeuvring operations. Common lifting point examples include eyebolts, swivel load rings and pad eyes, which connect to lifting chains using hooks, shackles, or other dedicated connectors. Modern lifting points are engineered to ensure safe load handling and to prevent damage throughout the lifting and transportation process.
Integrating Lifting Points at the Design Stage
With over 140 years of experience, RUD recognises that lifting points are often overlooked during the initial design phase. This can lead to complications and potential safety hazards later in the project. Incorporating lifting points should be prioritised from the outset to prevent such issues. This includes considering lifting requirements throughout the product lifecycle, from production and internal transportation to delivery, installation, assembly, and even potential relocation or decommissioning. Implementing lifting points at each stage minimises risk and promotes smooth operation. During the design phase, collaboration between the engineering, production, logistics, and supply chain management teams ensures proper lifting point integration.
Evolution of Lifting Points: From Simple Eye Bolts to Modern Safety Standards
Over time, lifting point design has evolved to comply with changing regulations and safety requirements. Four decades ago, DIN 580 eyebolts were the most prevalent lifting point option. However, a series of accidents in German underground operations, attributed to eyebolt breakage, necessitated stricter standards. These types of incidents regarding the misuse of collared eyebolts led to the development of modern lifting points, offering significantly higher safety margins against breakage in all directions. As a result, collared eyebolts such as DIN 580 and AS 2317.1 eyebolts are no longer the preferred choice for lifting points.
The Role of Lifting Points in Conjunction with Lifting Equipment
Lifting points play a vital role when working with lifting equipment like cranes, crane trucks, and material-handling machinery. Lifting chains that connect the machine to the load rely on these critical components. In Australia, specific standards for lifting (e.g. AS 4991, AS 3775.2, AS 3776) set the requirements for various lifting gear, prioritising operator safety. This focus on safety emphasises the importance of selecting the most suitable lifting gear for each application.
Types of Lifting Points: Boltable vs. Weldable, Rigid vs. Swivel
Lifting points are generally categorised into two primary types: boltable and weldable. Boltable options are the most common due to their versatility, allowing for easy assembly and disassembly as needed. They are available for standard thread sizes, offering maximum flexibility. Conversely, weldable lifting points are permanently affixed to the load. Their primary advantage is eliminating accidental unscrewing or over-tightening during load rotation or turning. Beyond these classifications, lifting points can also be rigid or swivelling. Rigid variants, such as collared eyebolts or pad eyes, lack adjustability in the pulling direction. Swivel lifting points, on the other hand, offer greater flexibility. They are commonly employed in multi-strand lifting applications, as they can automatically align themselves with the lifting force during load handling.
Advantages of Lifting Points with Swivel and Rotation Capabilities
Lifting points specifically designed for rotating and turning applications offer additional benefits, translating into increased value. These points often integrate ball bearings, enabling a full Working Load Limit (WLL) under rotation. This makes them ideal for scenarios requiring load manipulation during lifting. The ball bearings significantly reduce sudden and unwanted movements during rotation, a crucial safety feature. Achieving smooth, impact-free rotation under load is only possible with these bearings.
WLL is a critical industry term indicating the working load a lifting point can be subject to. Selecting appropriate lifting points necessitates a thorough understanding of their WLLs. Several factors influence a lifting point's WLL, including its attachment method, positioning, load symmetry, and the number of lift points used.
To be continued ...
Article copyright to RUD Group. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise.
Introduction:
Germany, with 34 million tons of cement production, is Europe's leading cement producer*. When TBA, a renowned concrete supplier needed assistance to lift the roof of a concrete silo used for an infrastructure project, they turned to RUD.
The Challenge:
The project required lifting and placing a roof on top of a silo located near Unterkochen.
The project presented several challenges for the lifting operation:
Logistics: The circular silo roof was 10 meters in diameter, 3 meters in height and weighed 16 tonnes. Lifting such an object requires careful planning.
Inclement Weather: The project location was known for inclement weather conditions from strong crosswinds and average temperatures of 2°C.
Limited Lifting Space: The lift was done using a crane with double hooks. This required precise planning of the lifting equipment to maintain safe load capacity within the permissible range while ensuring sufficient chain length.
The Solution:
Due to the heavy lift and the lifting configuration, RUD engineers proposed that a 13mm, 2 x 2-strand ICE 120 chain was ideal for the operation. To maintain the chain's working load limit (WLL) within safe parameters, it was calculated that a minimum length of 6.402 meters was required for low sling angles.
However, there were only 2 x 7-metre 2-strand chains and 2 x 4-metre chains in stock. Instead of postponing the project to another date, we decided to use IH (ICE-H) Connectors to extend the 4-metre chains.
The I-H Connectors are a fast, simple, and cost-effective solution for converting ICE chains into endless configurations. They are compact, easier to manage than conventional chain connectors, and flexible enough to fit the ICE chain.
Once the chains were extended to the necessary length, ICE Star Hooks were attached to the chain ends. Due to their innovative skeletal design, ICE Star Hooks can be used in temperatures from -60°C to 300°C and are up to 25% lighter than Grade 80 hooks of the same WLL.
This solution enabled a safe and secure lift of the silo roof. The roof was lifted to its final height of 35 meters above ground for the final assembly.
Products used in the project:
ICE 120 2-strand 13mm chains
ICE H-Connectors
ICE ISAK Masterlinks
ICE IMVK Shortening Claws
ICE Star Hooks
Conclusion:
This project demonstrates how RUD's innovative lifting solutions, such as the flexible ICE Chains, can solve complex lifting challenges. RUD is the innovator and sets standards for lifting technologies through expertise and flexible solutions to ensure safe and successful operation even in challenging conditions.
* The European Cement Association. Key Facts & Figures: Main World Producers in 2018; The European Cement Association: Brussels, Belgium, 2020
Article copyright to RUD Ketten and RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.
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Part 2 of the 2-part article.Click hereto read Part 1.
Identifying Chain Grades:
Chains are stamped with their grade for easy identification. Grades 80 and 100 use the "(H)" stamp followed by the number (e.g., H8 for Grade 80, H10 for Grade 100). However, Grade 120 employs the "(D)" stamp. It is important to point out here that unlike lifting chains, hoist chains cannot be used for lifting and are stamped with letters to prevent potentially dangerous mix-ups.
Safety Certifications and Testing:
Safety is paramount. Always opt for chains approved by relevant regulatory bodies (e.g., DGUV in Germany). Traceability through batch codes and RFID chips (offered by RUD) is also recommended. Regular inspections and electromagnetic crack tests (every three years) are essential for safety assurance.
Choosing the Right Lifting Chain:
Selecting the right chain hinges on several factors.
RUD will help you with the best chain suspension for lifting based on the following:
Load type and weight
Attachment points
The presence of sharp edges or rough surfaces
Required WLL
Load's centre of gravity
Operating temperature range
Ease of operational safety checks
Conclusion:
By understanding the types, grades, and applications of lifting chains, you can ensure safe and efficient lifting operations. Remember to prioritise safety by adhering to regulations, conducting proper inspections, and selecting the most suitable chain for your specific needs.
Click hereto download our Lifting Points and Lifting Means Catalogues.
Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.
This is a 2 part article.
The age-old proverb, "A chain is only as strong as its weakest link," first used in Thomas Reid’s “Essays on the Intellectual Powers of Man” in 1786, perfectly encapsulates the critical role of lifting chains in material handling. This article delves into the world of lifting chains, exploring their types, grades, uses, and essential safety considerations.
What are Lifting Chains?
Lifting chains are crucial connectors between a load and a lifting hook. They are typically secured to a designated lifting point on the load, ensuring safe and secure lifting. Lifting chains form part of chain suspensions, which, along with the chains, include a master link, end components like hooks, connecting or shortening components and balancers if required.
Evolution of Lifting Chains:
Modern lifting chains have significantly improved compared to their predecessors. While past chains suffered from low material strength and cumbersome weight, today's chains offer high strength, durability, and cost-effectiveness, making them the preferred choice for lifting and lashing applications. They also weigh considerably less for the same WLL (Working Load Limit), which is beneficial when lifting heavy loads.
Types of Lifting Equipment:
While wire rope and synthetic slings offer alternative lifting options, they have limitations, particularly in terms of adjustability, susceptibility to sharp edges, and performance under extreme temperatures.
Lifting chains stand out with their:
Adjustability: Length can be easily modified using additional components.
Sharp-edge resistance: They exhibit greater resilience against damage from sharp edges.
Temperature tolerance: They perform well across a wider range of temperatures.
Choosing the Right Chain Grade:
Several chain grades (Grade 80, 100, 120) exist, each with its own WLL (Working Load Limit). Selecting the appropriate grade is crucial for safety and efficiency.
Grade 80: This has been in existence since 1970. It is very popular in some parts of the world because it offers affordability. However, it has a lower breaking force and weight limitation.
Tip: RUD was the first chain manufacturer, approved for Grade 80 in 1972
Grade 100: It has been in existence for the last 30 years and is popularly used by many operators. It is a step up over Grade 80 and provides a balance between cost and performance.
Tip: RUD launched Grade 100 as VIP (Verwechslungsfrei in Pink) in 2006, and it is still a popular product used in many lifting applications. Click here for more details on the RUD VIP Grade 100.
Grade 120: Grade 120 is the latest and strongest grade, offering lighter weight and higher breaking force than Grade 80. Exclusive to a few manufacturers (including RUD).
Tip: Grade 120 offers a 30% reduction in weight than Grade 80 because it uses less material. It also possesses a 60% higher breaking force than a Grade 80 chain, and it is extremely robust, tough, and resilient to sharp and rough edges.
What this means is that an ICE Grade 120 Lifting or Lashing Chain - no matter the nominal thickness - can replace a Grade 80 chain of a next-higher nominal thickness.
Click here for more details on RUD ICE 120 Chains.
To be continued ...
Article copyright to RUD Australia. This information is accurate at the time of publication, and RUD Australia takes no responsibility for any errors, inadvertent or otherwise. Some pictures are for illustration only.
